In 2015, PJSC “Khersonoblenergo” approached TWEKO to improve working conditions for operators during the application of lacquer coatings on metal structures of power plants and electrical networks. The TWEKO team designed and installed a painting chamber adapted for open conditions, completed in December 2015.
About the Client
PJSC “Khersonoblenergo” is a leading energy company in Ukraine, located in Kherson. The company provides electricity to the region, including maintenance and repair of metal structures for power plants and networks, requiring high safety and coating quality standards.
Project Task
The goal was to create acceptable working conditions for operators during the application of lacquer coatings on various metal structures. Key requirements included:
Ensuring safe working conditions in open spaces.
Effective extraction and air recirculation to minimize the impact of lacquer spray.
Consideration of the specifics of working with large-scale structures for power plants and networks.
Solution from TWEKO
TWEKO developed a painting chamber, specifically adapted for operation in open spaces:
Painting Chamber. The chamber’s internal dimensions are 6×4×2.7 m, allowing the processing of large metal structures. It is equipped with insulated side channels for air extraction and recirculation, ensuring stable working conditions. Air heating is powered by electricity, meeting the company’s needs.
The equipment was installed separately in an open space, considering the specific operational requirements of power plants and networks.
Implementation Process
The request from PJSC “Khersonoblenergo” was received in 2014. TWEKO conducted an analysis of the site conditions and designed a painting chamber adapted for open spaces. The process accounted for the need for insulated air channels and electric heating. The project was completed in December 2014, ensuring timely commissioning of the chamber.
Results for the Client
Creation of safe and comfortable working conditions for operators due to effective extraction and air recirculation.
Ability to process large metal structures in a chamber measuring 6×4×2.7 m.
Reliable operation of the equipment in open spaces thanks to insulation and electric heating.
Client Feedback
Collaboration with TWEKO significantly improved working conditions for our operators. The painting chamber in an open space proved its efficiency and reliability. Thank you for the quality solution! Representative of PJSC 'Khersonoblenergo'
Conclusion
The project for PJSC “Khersonoblenergo” was successfully completed in December 2015, demonstrating TWEKO’s ability to adapt equipment to the specific conditions of open spaces. The company confirmed its competence in providing solutions for the energy sector.
Need equipment for open-space operations? Contact TWEKO — we will find the optimal solution!
Extraction Booth for Button Manufacturing by Mabo LLC
TWEKO designed and installed a custom extraction booth for Mabo LLC in Kyiv in 2014. The equipment, featuring a two-stage filtration system and powerful ventilation, ensures effective removal of paint mist and optimal conditions for button painting.
About the Client
Mabo LLC is the official representative of the Italian factory Mabo SPA in Ukraine, operating in the light industry market since 1952. Established in 2007 in Kyiv, the company specializes in supplying high-quality sewing accessories, including branded buttons, belt buckles, clothing snaps, and other accessories. The product range includes items in various colors, sizes, and designs, as well as the option to produce custom-branded accessories to enhance brand recognition. Mabo LLC guarantees product quality and prompt order fulfillment, collaborating with clients across Ukraine. The company’s online store offers a wide selection of products that meet high Italian manufacturing standards.
Project Objectives
The project aimed to create efficient conditions for painting buttons at Mabo LLC’s production facility in Kyiv. The main requirements included:
Development of a custom extraction booth with a two-stage filtration system for paint mist removal.
Ensuring clean air in the work area for high-quality coating application.
Compact design with restrictive wings for operator convenience.
Integration of a rotary stand to optimize the painting process.
TWEKO’s Solution: Custom Extraction Booth
TWEKO developed a tailored solution for Mabo LLC, which included:
Extraction Booth. A metal cabinet measuring 1800×1000×1000 mm, made from profile angles and tubes, clad with sheet metal. The extraction zone (1000×800 mm) is equipped with restrictive wings to capture paint mist.
Two-Stage Filtration System. The first stage is a cardboard labyrinth filter that captures most paint vapors, preventing direct paint contact with the second stage—a fiberglass filter (EU3 class, 95% filtration efficiency). The filters are mounted in special frames with peripheral sealing for easy replacement.
Rotary Stand. A table with a 500 mm diameter rotary stand to optimize the painting process and increase productivity.
Extraction Ventilation System. A powerful centrifugal fan with an electric motor, delivering 2500 m³/h, mounted on a vibration-absorbing frame to reduce vibrations and noise.
The set is complemented by necessary fasteners, mounting elements, and seals for reliable operation.
Project Implementation
The request from Mabo LLC was received in 2014. TWEKO prepared a commercial proposal, taking into account the requirements for paint mist removal and the specifics of the production facility in Kyiv. After site measurements, a custom extraction booth was designed. Component manufacturing was completed on time, and the installation and setup of the equipment were carried out in August 2014 according to the schedule, allowing the booth to be commissioned without delays.
Results for the Client
Effective paint mist removal due to the two-stage filtration system.
High-quality coating application on buttons thanks to a clean air environment.
Operational convenience due to the rotary stand and compact design.
Reliability and durability of the equipment due to the vibration-absorbing frame and high-quality materials.
The custom extraction booth from TWEKO provided optimal conditions for painting buttons. The two-stage filtration and powerful ventilation created a clean working environment, while the rotary stand significantly increased productivity. Thank you, TWEKO, for the professional project execution! Production Manager, Mabo LLC
Conclusion
The project for Mabo LLC was successfully completed in August 2014 in accordance with the technical specifications. TWEKO demonstrated expertise in developing a custom extraction booth tailored for sewing accessory production, ensuring high quality and efficiency.
Extraction Cabinet: ASS Cabin Series
For similar tasks, TWEKO offers the ASS Cabin (ASS-Cabin-1) extraction cabinet. This model is ideal for painting stations, providing effective paint mist removal through a two-stage filtration system and powerful ventilation. The cabinet is equipped with a rotary stand, a vibration-absorbing frame, and a compact design, ensuring convenience and high-quality coating application. Learn more about the ASS Cabin extraction cabinet on our website!
Looking for professional painting equipment? Contact TWEKO — we will create a solution for your production!
The painting complex consists of a coating chamber with dimensions 4x3x2,4m and a drying chamber with dimensions 5x3x2,4m, two chambers are connected by one common wall and have adjacent gates, air heating – electricity.
Extraction Cabinet for Furniture Painting at Girami LLC
In December 2014, Girami, a manufacturer of cabinet furniture with a modern approach to production organization, approached TWEKO with the need to provide localized exhaust ventilation for their painting section. The goal was to achieve effective removal of paint material vapors and reduce air pollution risks in the work area. TWEKO’s team designed, manufactured, and commissioned an extraction cabinet with dry filtration, ensuring safe working conditions during the application of paint coatings on furniture items. The project was completed in December 2014, meeting all client requirements.
About the Client
Girami LLC is a furniture factory located in Ukrainka, Kyiv region. The company specializes in producing furniture items, prioritizing quality and safety in technological processes. In 2014, Girami turned to TWEKO to equip their painting section, marking the start of a successful collaboration.
Project Objectives
The project aimed to create safe working conditions for operators in Girami LLC’s painting section. Key requirements included:
An extraction cabinet with dry filtration for effective removal of paint vapors.
An exhaust zone measuring 3000×2000 mm for working with furniture items.
Minimization of noise from the ventilation system within the facility.
Completion of the project within a tight timeline — from December 2014 to December 2014.
TWEKO’s Solution
TWEKO’s team proposed a tailored solution, considering the specifics of Girami LLC’s painting section and technological process:
Extraction Cabinet for Painting with Dry Filtration — a frame made of profile pipes and angles, clad with sheet metal featuring a polymer powder coating.
Exhaust Zone Size: 3000×2000 mm with two filter frames (2500×1000 mm each) and side collectors.
Ventilation System: a centrifugal fan with a capacity of 10,000 m³/h, 2.2 kW motor. The unit is mounted externally on a vibration-damping frame to reduce noise.
Two-Level Filtration: labyrinth cardboard filter + fiberglass filter. Cleaning efficiency — up to 95% (EU4).
The equipment reduces the load on the general ventilation system and significantly improves operator working conditions. The solution is ideal for manual painting zones for furniture, carpentry, or metal parts.
Project Execution
The request from Girami LLC was received in early December 2014. TWEKO’s team developed a technical solution, accounting for the specifics of the client’s painting section. Equipment manufacturing began in the same month, with installation completed by the end of December 2014. Detailed measurements of the facility were conducted to ensure optimal cabinet placement. Installation included mounting the ventilation system on an external wall to reduce noise and integrating it with the existing workshop infrastructure.
Effective extraction of paint vapors with a capacity of 10,000 m³/h.
Safe working conditions due to a two-level filtration system.
Minimized noise in the facility thanks to the external placement of the ventilation unit.
Optimized workspace in the painting section.
Client Feedback
The extraction cabinet from TWEKO significantly improved working conditions in our painting section. The equipment operates efficiently, and TWEKO’s team demonstrated a high level of professionalism. We recommend them as a reliable partner! Production Manager, Girami LLC
Conclusion
The project was successfully completed within the set timeline, providing Girami LLC with modern equipment for safe furniture painting. TWEKO confirmed its expertise in developing and implementing tailored solutions for industrial needs.
Modern Solution for Furniture Production from TWEKO: ASS Cabin
For similar tasks, TWEKO offers the ASS Cabin painting booth. This model with dry filtration ensures high performance, safe working conditions, and easy integration into any production process. ASS Cabin is a modern solution for effective painting, meeting the highest quality standards.
Planning to equip a painting section for a furniture factory? Contact TWEKO — we’ll select the optimal equipment for your needs!
TWEKO designed and installed a dry paint booth for the Art Wood enterprise in Kyiv in 2013. Two paint booths with dual-stage dry filtration, supplemented by a third in May 2014, ensure high-quality coating application on parquet, creating comfortable working conditions.
About the Client
Art Wood is a leading parquet manufacturing enterprise in Kyiv, Ukraine. The company specializes in producing various types of parquet and wooden products that require professional coating application to ensure aesthetic appeal and durability. If you’re looking to buy a paint booth, TWEKO offers reliable solutions for such productions.
Project Objectives
The goal was to create an efficient paint shop for applying coatings on parquet. Key project requirements included:
Development of a paint booth with dual-stage dry filtration for clean working conditions.
Effective extraction of air contaminated with coating vapors, followed by purification.
Noise reduction in the facility through an external ventilation unit.
Scalability through the addition of extra paint booths for production expansion.
TWEKO’s Solution: Paint Booth with Dry Filtration
TWEKO developed a customized solution, including:
Dry paint booth. The paint booth is constructed as a metal frame cabinet made of profile tubes and angles, clad with powder-coated sheets. The front features two filter frames (2500×1000 mm each). The dual-stage filtration system includes: 1) a cardboard labyrinth filter with high absorption capacity; 2) a fiberglass filter for additional purification. The ventilation unit’s capacity is 10,000 m³/h, powered by a centrifugal fan with a 2.2 kW / 1000 RPM motor.
External ventilation unit. To reduce noise and vibrations, the fan is mounted on the exterior wall of the facility on a vibration-dampening frame, ensuring comfortable conditions in the paint shop.
The system includes pressure and extraction control. In May 2014, the shop was equipped with an additional paint booth, bringing the total to three. Unlike homemade solutions, such as a DIY paint booth, TWEKO’s professional equipment guarantees reliability and durability.
Project Implementation
The request from Art Wood was received in 2013. TWEKO prepared a commercial proposal, considering air purity and facility conditions in Kyiv. After on-site measurements, two paint booths with dual-stage filtration were designed. Manufacturing of components (frame, filters, ventilation unit) was completed in 2013. Installation and setup were done on time, with an additional booth installed in May 2014 to expand capacity.
Results for the Client
High-quality coating application due to dual-stage dry filtration (cardboard and fiberglass filters).
Efficient extraction of contaminated air with a capacity of 10,000 m³/h.
Comfortable working conditions thanks to the external ventilation unit and vibration-dampening frame.
Production flexibility: addition of a third paint booth in 2014 to increase capacity.
Client Feedback
The paint booths from TWEKO significantly improved the quality of coatings on our parquet. Dual-stage filtration and quiet ventilation created ideal working conditions. Thank you for the professional solution and quick expansion! Production Manager, Art Wood
Conclusion
The project for Art Wood was successfully completed in 2013, with further expansion in 2014. TWEKO demonstrated expertise in developing dry paint booths, tailored for parquet production, ensuring high quality and efficiency.
Extraction Cabinet with Dry Filtration: ASS Compact Series
For similar tasks, TWEKO offers the ASS Compact dry filtration extraction cabinet. This model is ideal for paint shops, providing efficient air extraction and purification with a compact design and dual-stage filtration. Learn more on our website!
Looking for a professional paint booth? Contact TWEKO — we’ll create equipment for your production!
YACHT BUILDING SHIPYARD OCEAN 5 – PAINTING COMPLEX
Supply and installation of a painting complex for the “Yacht Shipyard Fifth Ocean”
The painting complex for the yacht shipyard was designed and manufactured by order of the company 5 Ocean, which specializes in producing premium yachts in Mykolaiv. This painting complex consists of a paint booth and a drying booth, each with internal dimensions of 5×4×2.4 m. The booths are connected by a shared sliding gate and also have their own individual swing doors. The air heating system in the complex is combined—electric heating for the drying booth and diesel fuel for the paint booth.
Thanks to the adjacent sealed cabin, the complex provides a dust-free interior space with positive pressure. This ensures a flawless paint finish on premium interior elements of luxury yachts.
Our company specializes in manufacturing painting complexes for various needs. If you are interested in this type of product, we invite you to contact us! We cover nearly 98% of all market needs across different sectors.
TWEKO designed and installed two water-based spray booths for Woodtechnic LLC in Lviv in June 2013. The equipment, featuring a water curtain and a shared ventilation duct, ensures effective removal of paint mist and clean application of coatings on furniture products.
About the Client
Woodtechnic LLC is a leading manufacturer of wooden products, established on October 1, 2008, in Lviv, Ukraine. The company specializes in producing louvered doors, interior doors, furniture facades, and other wooden items requiring professional application of coatings for aesthetic appeal and durability. Since 2009, Woodtechnic has collaborated with major retail chains such as Epicentr K LLC (42 hypermarkets) and Nova Liniya LLC (16 hypermarkets), and since 2010, with Leroy Merlin LLC and Oldi LLC. The production facility spans 3000 m² and employs a team of 80 professionals, ensuring European-level product quality. If you’re looking to buy a water-based spray booth, TWEKO offers reliable solutions for such productions.
Project Objectives
The project aimed to create comfortable working conditions for operators during the application of coatings on furniture products. Key requirements included:
Development of a spray booth with a water curtain for effective paint mist removal.
Ensuring clean air in the working area using a water curtain.
Compact design with side-limiting wings for operational convenience.
Integration of a shared ventilation duct for two booths.
TWEKO’s Solution: Water-Based Spray Booth
TWEKO developed a tailored solution that included:
Water-Based Spray Booth. Two spray booths measuring 2500×600×2080 mm, made from bent panels with a corrosion-resistant water curtain. Equipped with a hydraulic pipeline system with valves and nozzles for water spraying, a water overflow system, and side-limiting wings for precise painting.
Exhaust Ventilation System. Four sets of VO-06-300 fans (No. 4, 1.1 kW / 3000 rpm motors), mounted on the booth frames with vibration dampers and flexible inserts. A shared exhaust duct made of galvanized material with a damper (1200×400 mm) ensures air extraction.
Receiving Tank. Two welded structures measuring 2500×2000×250 mm with floor grates, pipelines for water circulation and drainage, and a preliminary water filtration system.
Circulation Pumps. Two VK 20/30 water pumps (4.0 kW / 3000 rpm) on frames with vibration dampers for stable water circulation.
Control Panel. Two push-button control panels with magnetic starters, thermal relays, a 5-meter electric cable, and a corrugated sleeve for convenient exhaust control.
The kit is complemented by fasteners, mounting elements, and seals for reliable operation.
Project Implementation
The request from Woodtechnic LLC was received in early 2013. TWEKO prepared a commercial proposal, considering the requirements for paint mist removal and the conditions of the Lviv workshop. After site measurements, two water-based spray booths were designed. Component manufacturing (booths, ventilation systems, tanks, pumps) was completed in June 2013. Installation and setup were carried out on time, allowing the booths to be commissioned as scheduled.
Results for the Client
Effective paint mist removal due to the water curtain and hydraulic system.
High-quality coating application on furniture products thanks to a clean air environment.
Operational convenience due to the shared ventilation duct and control panels.
Equipment reliability and durability thanks to corrosion-resistant materials and vibration dampers.
Client Feedback
The water-based spray booths from TWEKO ensured clean coating application on our products. The water curtain and powerful exhaust system created optimal working conditions for operators. Thank you for the prompt project execution and reliable equipment! Production Manager, Woodtechnic LLC
Conclusion
The project for Woodtechnic LLC was successfully completed in June 2013 in accordance with the technical specifications. TWEKO demonstrated expertise in developing spray booths with water curtains, tailored for furniture production, ensuring high quality and efficiency.
Water-Based Spray Booth: AS Hydro Series
For similar tasks, TWEKO offers the water-based spray boothAS Hydro series. This model is ideal for painting workshops, providing effective paint mist removal through a water curtain and water spraying system. The booth features a corrosion-resistant water curtain, powerful exhaust, and a compact design, ensuring clean coating application on furniture products. Learn more about the water-based spray booth on our website!
Looking for a professional water-based spray booth? Contact TWEKO — we’ll create equipment for your production!
Spray Booth with Sliding Roof for “Avtoshtamp Factory”
TWEKO designed and installed a spray booth with a sliding roof for Avtoshtamp Factory LLC in Oleksandriia, Kirovohrad Oblast, in May 2013. The booth, measuring 14×5×5 m, with a pneumatic sliding roof and two-stage filtration, ensures high-quality painting of agricultural machinery with crane loading capability on a limited budget.
About the Client
Avtoshtamp Factory LLC is a leading manufacturer of spare parts and components for agricultural machinery, located in Oleksandriia, Kirovohrad Oblast. Established in 1977, the company has operated as an LLC since 2005, specializing in the production of RS series headers for Ukrainian and imported combines, as well as transport carts under the StrongHarvester brand. Its products are certified to DSTU ISO 9001:2015 and have passed tests at the UkrNDIPVT named after L. Pohorilyi and the Ukrainian Scientific and Industrial Center for Standardization, Metrology, and Certification. The factory exports to Ukraine, Moldova, Bulgaria, Romania, and other countries. It employs over 50 specialists, with production facilities covering 1,000 m² and three production lines. If you are looking to buy a spray booth, TWEKO offers cost-effective and reliable solutions for agricultural machinery production.
Project Objective
The project aimed to create a spray booth for applying paint coatings to agricultural machinery produced by the company, under a limited budget and utilizing an existing crane. Key requirements included:
Development of a spray booth for agricultural machinery with crane loading capability.
Effective removal of paint mist using two-stage filtration.
Ensuring comfortable working conditions with clean air and high-quality lighting.
Installation of the booth on an unprepared foundation with autonomous exhaust ducts within a limited budget.
TWEKO’s Solution: Spray Booth with Sliding Roof
TWEKO developed a custom spray booth with a sliding roof, which included:
Painting Zone. The booth, sized 14×5×5 m (internal zone 11,990×4,800×3,000 mm), is equipped with two exhaust cabinets (2,350×650×1,500 mm) on both sides, featuring two-stage filtration: a cardboard labyrinth filter and a synthetic fiberglass filter for effective air purification.
Sliding Roof. A pneumatic sliding roof (section 8,000×2,000 mm) enables loading of large components using the existing crane. The front of the booth is enclosed with a transparent tarpaulin curtain in two parts, which slides with the roof or manually for larger items.
Exhaust and Supply System. A thermoventilation cabinet at the rear supplies cleaned and heated air through a heat exchanger to insulated supply ducts lined with sandwich panels. Exhaust ventilation units are mounted at the ends of the exhaust cabinets.
Lighting. Two rows of double-lamp fluorescent lights (IP-54, 20 units total) on both sides provide high-quality illumination of the work area.
Structure. The space between the exhaust cabinets and supply ducts is lined with bent panels with white polymer coating. The booth is mounted on 12 supports made by the client per TWEKO’s drawings (ASH-KF.01.90.000 SB).
The request from Avtoshtamp Factory LLC was received in early 2013. TWEKO prepared a commercial proposal, considering the requirements for painting large agricultural machinery parts, the limited budget, and the use of an existing crane in the workshop. After measuring the site, a spray booth with a sliding roof was designed. Component manufacturing (booth, exhaust cabinets, ventilation system, sliding roof) was completed in May 2013. Installation and setup were performed on schedule, allowing the booth to be commissioned as planned.
Results for the Client
Effective paint mist removal due to two-stage filtration (cardboard and fiberglass filters).
Convenient loading of large parts using the pneumatic sliding roof and existing crane.
Comfortable working conditions due to high-quality lighting and a powerful exhaust system.
Cost-effective and reliable booth installed on an unprepared foundation with autonomous exhaust ducts.
Client Feedback
The spray booth with a sliding roof from TWEKO significantly simplified the painting of large agricultural machinery parts on a limited budget. The sliding roof and robust filtration ensured high-quality coatings and ease of operation. Thank you for the professional solution! Production Manager, Avtoshtamp Factory LLC
Conclusion
The project for Avtoshtamp Factory LLC was successfully completed in 2013. TWEKO demonstrated expertise in developing spray booths for agricultural machinery, tailored for large parts on a limited budget, ensuring high-quality coatings and production efficiency.
Exhaust Cabinet with Dry Filtration: ASS Compact Series
For similar tasks, TWEKO offers the ASS Compact dry filtration exhaust cabinet. This model is ideal for paint shops in agricultural machinery production, providing effective paint mist removal through a two-stage filtration system (cardboard and fiberglass filters). Its compact design, powerful exhaust, and easy installation make it a cost-effective solution for workshops with limited budgets. The cabinet ensures a clean air environment and comfortable conditions for operators, enhancing coating quality. Learn more about the dry filtration exhaust cabinet on our website!
Looking for a professional spray booth for agricultural machinery? Contact TWEKO — we’ll create equipment for your production!
In 2013, TWEKO successfully completed a project to supply and install a painting complex for Elektrontrans LLC, a Ukrainian-German enterprise based in Lviv, specializing in the production of trams, buses, and other public transport vehicles.
In 2012, Elektrontrans LLC approached TWEKO with a technical specification for the design and manufacture of a painting complex for painting and drying electric transport components. Given the scale of tram production, the initial concept envisioned a complex with three sections:
However, the construction of the second ventilation chamber was postponed to the next phase of the project.
After agreeing on the technical requirements, the TWEKO team fully tailored the equipment to the client’s specific needs:
developed the painting complex design,
manufactured all necessary components,
delivered and installed the equipment at the facility in Lviv.
The painting complex was installed in 2013 and immediately put into active operation. TWEKO regularly performed equipment maintenance, ensuring its uninterrupted performance. No significant breakdowns have been recorded throughout its use, and the complex continues to operate reliably.
The painting complex from TWEKO has been operating flawlessly since 2013, fully meeting our requirements. No breakdowns, regular maintenance, and a successful upgrade in 2015 confirm the company’s reliability and professionalism. We recommend TWEKO as a responsible partner!V.B. Petsukh, General Director of Elektrontrans LLC
Painting and Drying Chamber for Electric Transport
The painting chamber was specifically designed for the Elektrontrans factory in Lviv, taking into account the specifics of producing trams, buses, and other large vehicles. Work on the complex began in September 2012, and by March 2013, the equipment was commissioned.
The chamber, along with the ventilation zone, is installed on foundation bases with integrated air ducts for exhausting used air. This design enables a complete cycle of painting operations — from surface preparation to drying of paint materials.
I.Painting Chamber Cabin has internal dimensions of 13.5 × 5 × 4.5 m. The chamber’s space is protected from environmental influences, preventing dust from settling on painted surfaces and providing thermal insulation. The cabin includes the following main components:
Walls and ceiling of the painting chamber for vehicles are made of sandwich panels with fire-resistant filler, 80 mm thick, and a galvanized two-layer polymer coating consisting of a zinc sheet (275 g/m²) and a polymer paint layer (0.55 mm). The panels are resistant to high temperatures (up to 180°C) and elevated humidity, allowing the chamber to be used outdoors.
Suspended plenum ceiling in painting chambers for buses purifies and evenly distributes heated air across the entire chamber area. It is made of profiled metal tubes and angles, with ceiling filters fixed to them, made of non-flammable material. High-quality air filtration is ensured by specially designed filter frames with excellent peripheral sealing. The ceiling frames are designed and manufactured to be easily replaceable, allowing quick filter changes.
Floor grate set in the painting chamber for vehicles with exhaust filter cassettes to capture paint mist and other suspended particles in the air discharged from the chamber. The filter cassettes are positioned vertically above the floor level in the foundation base, so putty, dust, debris, and suspended particles remain on the pit floor and do not reach the filter.
Sealed gates measuring 3.6 × 4 meters feature inspection windows. The roller-type gates have thermal insulation and excellent sealing. The painting and drying chamber has one sealed and insulated service door for personnel access.
Chamber lighting consists of two upper rows, positioned at a 45° angle to the ceiling, and two side rows of fluorescent fixtures, providing at least 1000 lux of illumination in the chamber, enabling optimal assessment of paint application quality. The fixtures have an IP65 protection rating (water- and dust-resistant).
Tram Movement — Simple and Efficient
Despite the large size of a tram (11–12 m long), its movement into the chamber is done manually. Two operators effortlessly roll the item on special carts with swivel wheels designed for high load capacity. This ease of movement is facilitated by a poured industrial floor made of high-strength concrete with a perfectly smooth surface covering the entire workshop.
Thermoventilation Unit
The thermoventilation unit of the painting chamber is located behind the workshop wall, in an open space. It consists of two supply-and-exhaust thermoventilation cabinets with a total capacity of up to 80,000 cubic meters of air per hour, ensuring efficient air exchange.
These systems provide a 200-fold air exchange during painting and a 50-fold exchange during drying. The drying temperature can reach up to 70°C, ensuring fast and uniform drying of paint materials on vehicle surfaces, guaranteeing high coating quality and reducing painting and drying cycle times.
II.Thermoventilation Unit of the painting chamber consists of one supply-and-exhaust thermoventilation cabinet (TVC). It is responsible for pre-cleaning, heating, and supplying fresh air to the chamber, as well as efficiently removing and cleaning used air. The temperature is set by the operator within 16 to 24°C during the cleaning cycle. Air exchange is maintained at a minimum of 50 cycles per hour, ensuring stable air supply, high-quality item ventilation, and effective removal of putty residues, dust, and other contaminants from surfaces and the chamber’s volume. The TVC includes:
Powerful centrifugal fan with an electric motor, with a capacity of up to 35,000 m³/hour.
A heat exchanger made of heat-resistant steel with a gas burner type NG 350 by CIB Unigas is used as the heat generator.
Damper valves for supply, exhaust, and air recirculation are controlled by electric drives, ensuring their automatic opening and closing. The valves’ operation is synchronized with the control panel, equipped with automation and control systems.
Pocket-type pre-filter is designed to capture coarse contaminants, purifying the air before it enters the suspended plenum ceiling, where it is evenly distributed throughout the chamber.
Ventilation Chamber — Preparation Zone
In the ventilation chamber, the item is prepared for painting: degreasing, puttying, sanding, and other technological operations. The chamber is equipped with a highly efficient ventilation system with an air exchange rate of up to 50 cycles per hour, enabling rapid removal of dust and suspended particles, ensuring air purity and safety for personnel.
Painter’s Lift
III.The painting chamber is equipped with a painter’s lift. The painter’s lift is positioned along the chamber’s side walls. Operators use them to move quickly along the item. The lifts move in three directions — along the wall, up and down, and from the wall to the item. The lift has a pneumatic drive and operates from a general compressor, with minimal air consumption.
Painter’s Lift Specifications:
Range from the wall ≈1200 mm
Maximum load capacity ≤150 kg
Working lift height 2500 mm
Working air pressure 6-8 bar
Net weight ≈350-400 kg
Maximum noise level during operation ≤85 dB
Thanks to the painter’s lift, the painting speed of the item increases by 50-60%.
Painting Chamber Control Panel
IV.Painting chamber control panel with automation and control systems for the painting chamber. It consists of a set of sensors for monitoring pressure, airflow, temperature, counters, and regulators, etc. They are synchronized and control all components of the painting chamber for vehicles. Additionally, the control panel is equipped with frequency converters, which regulate the rotation speed of electric motors and, consequently, the airflow in the chamber.
This complex has been successfully operating for over a year, supporting the state program for municipal transport production.
Advantages
High-quality paint coating due to a well-thought-out design.
Reliability and durability of equipment under intensive use.
Operator convenience thanks to lifting and movable platforms.
Flexibility through upgrades for new tasks.
Conclusion
This project, implemented in 2012–2013 and upgraded in 2015, vividly demonstrates TWEKO’s ability to develop and deliver reliable and efficient solutions for complex industrial tasks across various sectors. Together with Elektrontrans LLC, we created a complex that ensures high productivity and equipment durability, meeting the most modern safety and environmental standards. We are proud of our collaboration with such a prominent enterprise and are always ready to support our partner companies with high-quality and reliable equipment that optimizes production processes and enhances efficiency. TWEKO provides comprehensive technical maintenance, including equipment upgrades and support throughout its operational life, ensuring stable and uninterrupted performance even in challenging conditions.
Interested in a painting chamber for electric transport? Contact us!
In 2013, LLC “AZ MDF Ltd” approached TWEKO to ensure the quality application and drying of lacquer coating on furniture products. The TWEKO team designed and installed a painting and drying complex, consisting of a painting chamber and a drying chamber, each measuring 5×4×2.4 m, with the project completed in March 2013.
About the Client
LLC “AZ MDF Ltd” is a manufacturing company in Azerbaijan, located in Baku, specializing in the production of MDF (medium-density fiberboard) panels, particularly for the furniture industry. The company is known on the market for products sized 2440 mm × 1220 mm with thicknesses ranging from 8 to 18 mm, requiring high-quality surface coating.
Project Task
The goal was to ensure the process of applying and drying lacquer coating on furniture products. Key requirements included:
Creating conditions for high-quality coating application in the painting chamber.
Efficient drying of products in the drying chamber with consideration for energy resource savings.
Adapting the complex to the company’s production needs.
Solution from TWEKO
TWEKO developed a painting and drying complex, consisting of a painting chamber and a drying chamber, integrated into a single cabin:
Painting and Drying Complex. Each chamber has internal dimensions of 5×4×2.4 m. The complex is equipped with three gates: an entrance to the painting zone, a transition between zones, and an exit from the drying chamber. The gates are designed as double-leaf swing gates (2’000×2’000 mm) with inspection windows for entry/exit and sliding gates for the transition. The overall cabin, made of sandwich panels with basalt filler (50 mm thick), measures 9’500×4’500×2’200 mm, with the painting zone at 3’200×4’500×2’200 mm and the drying chamber at 6’250×4’000×2’000 mm. Air heating is powered by diesel fuel.
Thermoventilation System. Thermoventilation cabinets (TVC) are located above the drying chamber, requiring a mounting platform with support trusses. The TVC for the painting chamber provides air supply, with exhaust handled by an extraction cabinet with a hydro screen (measuring 2’350×500×2’000 mm, positioned to the left of the entrance). The drying chamber operates with recirculation modes and partial air renewal (up to 20%) for fire safety, saving energy resources.
Control Panel. The electronic control panel with automation systems includes pressure and temperature sensors, switches, a time counter, mode buttons (painting, drying, stop), time relays, and temperature regulators to control the process.
The complex is designed for installation on a pre-prepared foundation, with plans provided by the client.
Implementation Process
The request from LLC “AZ MDF Ltd” was received in 2013, reflecting the company’s need for a modern solution for applying and drying lacquer coating on furniture products. TWEKO began with a detailed analysis of the company’s production needs, considering the specifics of MDF panel manufacturing and surface treatment requirements. Based on this analysis, a custom painting and drying complex with ventilation was designed, comprising a painting chamber and a drying chamber, each with internal dimensions of 5×4×2.4 m. Special attention was given to adapting the ventilation systems, including a hydro screen extraction cabinet (measuring 2’350×500×2’000 mm) for efficient air exhaust in the painting zone, and recirculation modes in the drying chamber with partial air renewal (up to 20%) to save energy resources. Air heating was implemented using diesel fuel, aligning with the client’s technical capabilities. The complex, integrated into a single cabin measuring 9’500×4’500×2’200 mm with three gates (swing gates 2’000×2’000 mm for entry/exit and sliding gates for transition), was constructed using sandwich panels with basalt filler (50 mm thick). Thermoventilation cabinets (TVC) were installed above the drying chamber, supported by a mounting platform with trusses. The project was completed in March 2013, ensuring timely commissioning and compliance with the stated production requirements.
High-quality application and drying of lacquer coating on furniture products in chambers measuring 5×4×2.4 m.
Energy resource savings due to air recirculation in the drying chamber.
Reliable operation of the complex thanks to its adaptation to production specifics.
Client Feedback
Collaboration with TWEKO provided us with an effective solution for painting furniture products. The complex proved its reliability and quality. Thank you for your professionalism! Representative of LLC 'AZ MDF Ltd'
Conclusion
The project for LLC “AZ MDF Ltd” was successfully completed in March 2013, demonstrating TWEKO’s ability to create painting and drying complexes tailored to the needs of the furniture industry.
Need a complex for painting and drying? Contact TWEKO — we will implement your solution!
Painting Station with Extraction Probes for LTL Group Laboratory
TWEKO implemented a painting station with extraction probes for LTL Group (Kyiv, Ukraine) in February 2013. The complex for the paint preparation laboratory provided comfortable conditions for operators while creating exhibition samples of paint coatings.
About the Client
LTL Group is a leading importer of high-quality paint materials, based in Kyiv. To equip a paint preparation laboratory (“kitchen”), the company turned to TWEKO with the need to create equipment ensuring comfortable and safe conditions for operators working with exhibition samples. Learn how to order painting equipment for your laboratory!
Project Objectives
The project aimed to create conditions for operators in the paint preparation laboratory by setting up a painting station with two workstations and extraction probes. Key requirements included:
Development of two painting booths with dry filtration for applying paint coatings to samples.
Creation of two extraction probes for capturing and purifying paint vapors.
Integration of equipment into a single system with one exhaust ventilation unit to save costs.
Ensuring ease of operation (removable filters, rotating tables) and safety.
Compliance with standards for working with paint materials in laboratory conditions.
TWEKO’s Solution: Painting Station with Extraction Probes
TWEKO, per the contract, designed and installed a turnkey painting station with dry filtration and two extraction probes for LTL Group’s laboratory. The complex was adapted to the conditions of the paint preparation facility. Key components of the solution:
Painting Station with Dry Filtration. Two workstations in the form of aspiration cabinets made from a metal frame (profile pipes and angles), clad with steel sheets coated with impact-resistant paint. Each cabinet is equipped with a rotating table for convenient coating application and a removable filter cartridge for quick replacement of filter material.
Extraction Probes. Two trapezoidal galvanized steel boxes for capturing, purifying, and exhausting paint vapors generated during mixing and stirring. The front of the probes is protected by a metal mesh to prevent large objects from entering.
Ventilation System. Both painting booths and extraction probes are connected via exhaust ducts to a single line equipped with dampers for airflow regulation. The exhaust ventilation unit with an electric motor (capacity up to 10,000 m³/h) is located outside the facility, saving costs through a unified extraction system.
Safety and Convenience. Metal mesh on probes, impact-resistant cabinet coating, and removable filters ensure safe and comfortable operator work. The system complies with laboratory paint material standards.
The package included project documentation, with installation and commissioning performed per the client’s technical specifications.
Project Execution
The request from LTL Group was received in October 2012. TWEKO analyzed the laboratory conditions, considering requirements for working with paint materials.
Design included developing a painting station with two workstations and extraction probes integrated into a single ventilation system. Component manufacturing (frames, probes, ducts) took place from November 2012 to January 2013.
Fabrication of two painting booths with rotating tables and filter cartridges.
Creation of two extraction probes from galvanized steel with metal mesh.
Installation of a unified ventilation system with a 10,000 m³/h unit and dampers.
Integration of equipment into the laboratory space, considering constraints.
Installation and commissioning were completed in February 2013. The equipment was put into operation after assembly and testing, ensuring compliance with the contract and technical specifications.
Results for the Client
Comfortable conditions for operators due to effective paint vapor capture by extraction probes.
Convenience in coating application thanks to rotating tables and removable filters.
Cost savings through a single exhaust ventilation unit with a capacity of 10,000 m³/h.
Safe operations ensured by metal mesh, impact-resistant coating, and compliance with standards.
Optimized laboratory space due to compact equipment integration.
Client Feedback
The painting station and extraction probes from TWEKO created ideal conditions for working with paint materials. The system operates reliably, and the unified ventilation system significantly reduced costs. Thank you for the professional solution! Laboratory Manager, LTL Group
Conclusion
The project for LTL Group, completed in February 2013, showcased TWEKO’s expertise in developing painting stations and ventilation systems for laboratories. The complex with two painting booths and extraction probes ensured comfort, safety, and efficiency. The project’s technology aligns with the FPS series equipment.
Painting Station with Dry Filtration: FPS Series
The painting station with dry filtration FPS from TWEKO is a modern solution for laboratories and industrial facilities requiring high-quality paint coating application. The system includes aspiration cabinets with rotating tables, removable filter cartridges, and integrated ventilation with extraction probes, ensuring a clean microclimate and safety. The FPS series is ideal for automotive repair shops, laboratories, and production facilities needing compactness, energy efficiency, and compliance with standards. TWEKO customizes equipment to meet clients’ specific needs, ensuring optimal working conditions.
Looking for professional painting equipment for your laboratory or production? Contact TWEKO — we’ll create a tailored solution for your business!
Paint Booth for Preparation of Exhibition Samples for Farbia Color Studio
In January 2013, Farbia Color Studio LLC, located in Kyiv, approached TWEKO with a request to create a paint booth for preparing exhibition samples of paint and coating materials (PCM). The TWEKO team designed, manufactured, and delivered a dry filtration booth from the ASS-Cabin-1 series. The project was completed in February 2013, providing optimal conditions for testing paints and creating samples.
About the Client
Farbia Color Studio LLC, based in Kyiv, is an official representative of ELEMENT, KOLORIT, and Tikkurila paint and coating brands. The company specializes in supplying high-quality PCM for mid- and premium segments and provides consultations on material selection for interior and exterior works. In 2013, TWEKO became a partner in setting up a painting facility to ensure high-quality PCM testing and demonstration.
Project Objectives
The goal of the project was to create conditions for high-quality painting of exhibition PCM samples at Farbia Color Studio. The main requirements included:
A paint booth with dry filtration for effective removal of paint vapors.
A convenient design with a rotary table for working with exhibition samples.
High-quality lighting for coating assessment and easy filter material replacement.
Completion of the project within a tight timeline — by February 2013.
TWEKO’s Solution
TWEKO offered a customized solution that included:
A paint booth with dry filtration, ASS-Cabin-1 series. The booth is made of a metal frame with profile pipes and angles, covered with a protective paint coating. Equipped with a rotary table for ease of working with exhibition samples. The ventilation unit with an electric motor provides a capacity of 1,500 m³/h, creating a uniform airflow. A removable filter cartridge with an exhaust filter and metal restrictors minimizes PCM dispersion in the room. A dual-lamp luminaire above the cartridge provides lighting for accurate coating quality assessment.
Project Implementation
The request from Farbia Color Studio LLC was received in January 2013. The TWEKO team promptly developed a technical solution tailored to the needs of creating PCM exhibition samples. Manufacturing of the ASS Cabin series paint booth began in early February 2013. The design was adapted to the studio’s conditions, ensuring easy filter replacement and operator convenience. Delivery and commissioning were completed by the end of February 2013, allowing the client to start paint testing promptly.
Results for the Client
Effective removal of paint vapors thanks to ventilation with a capacity of 1,500 m³/h.
Convenience in working with exhibition samples due to the rotary table.
High-quality coating assessment thanks to the dual-lamp luminaire.
Easy filter replacement due to the removable cartridge with metal restrictors.
Client Feedback
The paint booth from TWEKO was the perfect solution for creating our exhibition samples. The equipment is convenient, efficient, and was delivered on time. Thank you, TWEKO, for the professional approach! Representative of Farbia Color Studio LLC
Conclusion
The project was successfully completed in February 2013, providing Farbia Color Studio LLC with a modern paint booth for PCM testing and demonstration. TWEKO demonstrated its ability to create specialized solutions within tight deadlines.
Modern Solution for PCM Exhibition Samples from TWEKO: ASS Cabin
For similar tasks, TWEKO offers the ASS-Cabin-1 series extraction booth. This dry filtration model ensures high performance, safe working conditions, and ease of use with paint and coating materials, making it ideal for creating exhibition samples and PCM testing.
Setting up a painting facility? TWEKO will help you choose the best equipment for your needs.
