In 2018, TWEKO completed a project to supply a painting and drying chamber for a research and production enterprise in Kyiv, specializing in the development and manufacturing of training and simulation systems. The equipment became part of the client’s production process optimization.

In early July 2018, our company, Techservice Veko & Partner GmbH LLC, was approached by Energy 2000 R&D Enterprise with a request to purchase a dead-end type painting and drying chamber with dry filtration.

Project Objectives

The client required:

• A painting and drying chamber (PDC) of dead-end type with dry filtration.
• Electric air heating units.
• Working area dimensions: 4 meters long, 4 meters wide, 3 meters high.
• Installation on a flat surface outside the facility.

TWEKO developed a solution that met all the technical requirements of the enterprise.

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Manufacturing Process, Installation, and Key Parameters

After signing the contract, we thoroughly reviewed the client’s requirements and technical recommendations before proceeding with the order. The chamber was manufactured and installed within the agreed timeframe.

A distinctive feature of this painting and drying complex is the use of 30 thick-film electric air heating units with a total power capacity of up to 60 kW/h. The chamber was installed outside the main production facility on a pre-prepared flat surface.

The working area of the chamber measures 4.0 × 4.0 × 3.0 m, with external dimensions of 6.26 × 4.16 × 3.48 m. The chamber provides air heating up to 80°C, enabling efficient painting and drying processes even in outdoor conditions.

The painting and drying chamber for Energy 2000 LLC was successfully commissioned and operates in full compliance with all specified technical characteristics and parameters, fulfilling its primary purpose.

Energy 2000 was satisfied with the results of our collaboration, as evidenced by the positive feedback provided below.

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About the Company

Energy 2000 Research and Production Enterprise (Kyiv, Ukraine), established in 1999 and still operating, specializes in the development and manufacturing of a wide range of simulators for mechanized, tank, artillery, anti-tank, and anti-aircraft units. This activity is a priority due to the situation in eastern Ukraine.

This project highlights TWEKO’s ability to create high-quality equipment tailored to clients’ specific needs, ensuring precision and long-term reliability.

If you are interested in purchasing this equipment, we invite you to visit our production facility at: 8 Almatynska St., Kyiv.

In 2018, Techservice VEKO & Partner GmbH LLC successfully completed a project for Military Unit A4176 of the Ministry of Defense of Ukraine. Under the contract signed on April 5, we manufactured and delivered a spray booth with a hydraulic screen, designed for the overhaul of artillery equipment. The equipment fully meets technical requirements, as evidenced by the client’s positive feedback on the quality of the work performed.

In early 2018, the leadership of Military Unit A4176 (Bakhmut, Donetsk Oblast) contacted us with a request to procure a spray booth with a hydraulic screen. The equipment was intended to implement advanced technology for the overhaul of artillery equipment, reduce harmful emissions, and paint artillery shells. On April 5, 2018, contract №49 was signed between us and Military Unit A4176 for the manufacture and supply of the booth.

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Components and Scope of Supply

The spray booth with a hydraulic screen was designed for high-quality coating application and safe operation for personnel. The components included:

• Inlet tank;
• Side walls;
• Exhaust ventilation unit;
• Filter set;
• Inspection mirror;
• Pump unit;
• Air duct system.

The scope of supply consisted of:

1. Steel cabinet with water tank – 1 unit;
2. Ventilation unit with electric motor – 1 unit;
3. Hydraulic distribution system – a set of pipelines with spray nozzles – 1 unit;
4. Submersible circulation pump – 1 unit;
5. Push-button control panel with Start-Stop functionality – 1 unit.

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Technical Specifications of the Spray Booth

Collaboration Outcome

The order for Military Unit A4176 was successfully completed in accordance with contract №49 signed on April 5, 2018. The spray booth with a hydraulic screen was manufactured and assembled to a high standard, meeting technical requirements and facilitating the implementation of advanced artillery equipment repair technology. The commander of Military Unit A4176, Colonel V.O. Petrov, in a letter dated November 13, 2018, confirmed the absence of complaints and the high quality of the work performed.

TWEKO completed a project to supply an aspiration cabinet with a water curtain for one of Ukraine’s leading state-owned enterprises. The equipment was ordered at the end of 2017 through a tender procedure to enhance the quality of coatings on small components.

At the end of 2017, TWEKO received a request for a commercial proposal from a state-owned enterprise, part of the Ukroboronprom concern and the only manufacturer in Ukraine of detonation devices (capsule detonators, electric detonators, detonating cords, etc.). The enterprise holds strategic importance for the country. The purpose of the order was to acquire an aspiration cabinet with a water curtain for painting small components and improving the quality of coatings.

Project Objective

According to the technical specifications, the state enterprise required equipment with the following characteristics:

• Water curtain with nozzles and a receiving tank.
• Filtration system and guiding deflectors for water and air.
• Vibration-dampening frame, control panel with water pump, and a rotating table.
• Dimensions: 1000 x 1000 x 2400 mm.
• Water curtain: 1000 x 1000 mm.
• Power consumption: up to 5 kW.
• Air purification efficiency: at least 95%.

Additional requirements included a 12-month warranty and the submission of complete technical documentation for the tender.

Implementation

TWEKO participated in the tender procedure, offering an optimal solution. After winning, the equipment was manufactured and delivered within 20 working days. The aspiration cabinet with a water curtain was commissioned in 2018 and has since operated in standard mode, contributing to the improved quality of the client’s products.

Benefits for the Client

The cabinet ensures efficient painting of small components due to its well-designed structure and high air purification efficiency. The station meets all technical requirements of the tender documentation, confirming its reliability and functionality. As of December 2021, there have been no complaints regarding the equipment’s performance.

Conclusion

This project exemplified successful collaboration with state entities in the defense sector. TWEKO demonstrated its ability to quickly and effectively address complex technical challenges, reinforcing its reputation as a responsible manufacturer.

The enterprise highly praised TWEKO’s professionalism, noting the timeliness of delivery and the equipment’s compliance with the specified characteristics. In a feedback letter (available in the photo section), we are recommended as a reliable partner for creating equipment for painting facilities.

If your enterprise requires painting equipment or maintenance, do not hesitate to contact us. Our engineers are ready for new challenges and provide a quality guarantee for all work and equipment.

Planning to purchase an aspiration cabinet with a water curtain? Contact us today to request a quote!

Request a Quote

At the end of 2016, representatives of Aerotechnika contacted us with the task of supplying a spray booth for the products of the Customer. One of the main features of this project is that the thermal ventilation group of the chamber is used as an additional room heater. Thanks to carefully thought-out systems of air channels, gate devices with pneumatic drives and automation, warm air can be redirected from the chamber to the room.

One of the difficulties in implementing this project was the restriction on the height of the room – 4680 mm, and in the chamber it was necessary to ensure the possibility of painting products with a height of up to 4560 mm. To solve this problem, we proposed first of all to create a recess of the platform on which the camera is mounted at -300mm, which in combination with flat wheels on the products allows you to import radar installations that the customer makes into the camera. The distance to the booth of the spray booth and the overlapping of the paint shop was only ~ 50 mm.

This camera has an internal size of 15x6x4.7 m (LxWxH). The thermo-ventilation group of the chamber consists of two powerful supply and exhaust thermo-ventilation cabinets, each of which has one centrifugal double-sided ventilation unit with electric motors of 15 kW for air intake and 11 kW for air exhaust. The productivity of each thermal ventilation cabinet is up to 30,000 cubic meters per hour.

Spray booth has an internal partition that allows you to divide the internal space into 2 equal parts. The entire complex of equipment is controlled through a central control panel with automation and control systems, which allows you to use each of the two halves of the spray booth as a separate independent camera, or to simultaneously heat up the paint shop and work in the camera.

The paint shop has a post for preparing for painting and priming oversized products, which has 2 exhaust ventilation hoods with dry two-level air filtration.

In 2016, representatives of the MPM Motors company, which are engaged in the production of sports cars in the suburbs of Paris, approached us with a request for the reconstruction of the existing painting area. Previously purchased and installed equipment from China suppliers did not meet the high requirements for the quality of the paintwork.
The first stage of the reconstruction was the modernization of the existing painting chamber. We supplied a set of equipment to improve ventilation and air filtration systems, a set of wall and ceiling lamps, as well as service doors. This set of equipment made it possible to create the necessary air exchange and ensure an acceptable air velocity in the working area, at the level of 0.2 m / s, and also significantly improve the quality of air purification in the chamber and lighting in the working area.
The second stage in the reconstruction of the painting area was the development, manufacture and supply of a new painting and drying chamber for automobiles. This chamber has an internal size of 9 x 6 x 4 meters, it is installed on the existing floor of the paint shop without foundation work using a metal podium, which allows you to remove the exhaust air according to the scheme “top-to-bottom”. The whole-grating steel floor provides a straight-line and even distribution of air flows throughout the chamber, which allows to achieve the best quality paintwork on products.
The thermal ventilation group consists of two supply and exhaust thermal ventilation cabinets with electric heat exchangers. Four powerful centrifugal ventilation units, with a capacity of up to 30 thousand cubic meters per hour each, provide a constant and uniform air flow inside the chamber, with an air velocity of at least 0.3 m / s. Electric heat exchangers consume from 22 to 90 kW / h of electricity and heat the entire volume of supplied air to the required delta of 35 °C (“delta” is the difference in air temperature between the inlet to the heat exchanger and the exit to the working area), thus providing optimal conditions for application paints and varnishes at an external temperature of air to -15 °C.
The delivered set of work equipment allowed to increase the productivity of the painting area by more than three times and to ensure the proper quality of the paintwork for automobile production.

Paint booth project. Designed and implemented for LLC “Olis,” the largest agricultural machinery manufacturer. Its production facilities are located in the city of Odesa.

This booth is equipped with a two-level exhaust air filtration system. The first level consists of cardboard labyrinth filters with high accumulation capacity, capturing most of the paint materials. The second level features fiberglass filters with an EU3 filtration class. In this configuration, the accumulation capacity increases significantly, and the number of paint particles in the exhaust air is reduced by 35–40%. The main advantage, however, is that the lifespan of the fiberglass filters is tripled, while overall expenses for exhaust filtration materials decrease by 30%.

Design Features of Paint Booths

A key feature of our paint booth is the transport system integrated into the ceiling structure. A monorail is embedded in the center of the booth’s ceiling, allowing painted items to be suspended and freely rotated around their axis. The maximum allowable load for this monorail is 1000 kg, but at the customer’s request, this capacity can be increased multiple times, and up to three monorails can be arranged in parallel within the booth.

The booth’s thermal ventilation system consists of two supply and exhaust cabinets with a capacity of up to 56 m³/h. Air heating is provided by our proprietary electric heat exchangers, each with a maximum power consumption of 84 kW/h. In nominal mode, at an ambient temperature of around 0°C, consumption is approximately 45 kW/h.

Design Your Own Paint Booth

Do you need to design a paint booth for agricultural machinery or any other industry? You’ve come to the right place! Our company has been specializing in the design, development, manufacturing, installation, and maintenance of painting and coating systems for over 30 years.

Paint Booth Development Plan

Here is an overview of our process if you are interested in our painting equipment:

• Gathering initial data
• Developing a commercial proposal (considering all input data)
• Estimating the approximate cost of the project from start to finish
• Approval of the commercial proposal and production costs
• Developing the paint booth project according to customer requirements
• Verification and approval with the design and production department
• Offering flexible payment terms
• Signing and approving the contract (including all deadlines) with all parties
• Preparing for project execution
• Starting production (after receiving an advance payment)
• Shipment and delivery
• Installation
• Commissioning
• Putting into operation
• Training of responsible personnel

At every stage of the process, a qualified manager will assist you. Contact us for a detailed consultation and a commercial offer. You can find customer feedback and project photos here.

Turnkey paint or coating booth projects of any complexity

In 2016, TWEKO designed and installed a custom painting and drying chamber for Trans-Auto-D LLC (TAD) in Khmelnytskyi Oblast. The chamber ensures high-quality painting of automotive lowbed trailers, meeting the requirements for painting large-scale equipment.

Start of Collaboration

TAD Company is a Ukrainian company specializing in the transportation of oversized cargo within Ukraine and internationally, as well as the production of automotive lowbed trailers. The company is based in Volochysk, Khmelnytskyi Oblast. In 2016, it approached TWEKO with the task of modernizing its painting shop to ensure high-quality and efficient painting of lowbed trailers.

Project Implementation

As part of this project, TWEKO manufactured and installed a painting and drying chamber integrated into the customer’s existing facility to maximize space efficiency. Its internal dimensions are 24,000 × 5,000 × 3,500 mm, allowing seamless painting of large-scale lowbed trailers. The installation was completed on schedule. As confirmed by the provided feedback, over three years of operation (2016–2019), no emergency situations were recorded—the chamber operates stably and reliably.

Equipment

The painting and drying chamber is constructed from sandwich panels with 80 mm thick mineral wool insulation, ensuring robust thermal insulation. Key features:

• Dimensions: Internal measurements of 24,000 × 5,000 × 3,500 mm for processing large-scale lowbed trailers.
• Thermo-ventilation system: Three supply-exhaust thermo-ventilation cabinets with centrifugal fans, delivering a total capacity of up to 100,000 m³/h.
• Heating: Electric heat exchangers consume up to 270 kWh during startup, providing a temperature delta of ~35°C at an airflow rate of 100,000 m³/h.
• Additional components: Dual-row lighting, three-stage air filtration system, three-panel sliding gates, and modern automation and control systems.

Technological Features

The chamber is equipped with a central ventilated pit, enabling operators to paint trailers from floor level without needing to flip or lift them. This significantly reduces time and effort and simplifies the process. Electric heat exchangers ensure stable temperature maintenance, while the three-stage filtration system guarantees high-quality coatings. As noted in the feedback, the chamber fully meets technical requirements, ensuring safe and stable operation.

Advantages

1. Space optimization due to the 24,000 × 5,000 × 3,500 mm dimensions and integrated design of painting and drying chambers.
2. Reliability: Three years of continuous operation without incidents, as confirmed by the feedback.
3. Greater convenience thanks to a ventilated pit, allowing operators to paint from floor level without additional lifting equipment.
4. High coating quality due to three-stage filtration and powerful ventilation (100,000 m³/h).

TAD Company highly valued its collaboration with TWEKO, emphasizing the chamber’s stable performance and the quality of the results achieved:

Conclusion

The 2016 project for TAD Company confirmed TWEKO’s ability to create efficient equipment for painting lowbed trailers. The chamber, with dimensions of 24,000 × 5,000 × 3,500 mm, a ventilated pit, and a powerful thermo-ventilation system, provided a reliable solution for lowbed trailer production, ensuring high painting quality, operational stability, and process optimization.

In September 2016, REFORM LLC, a manufacturer of armored vehicles from the Kyiv region, approached TWEKO with a request to create a paint and drying booth for painting heavy machinery. The TWEKO team designed, manufactured, and commissioned a paint and drying booth from the IKFS series with diesel heating and dual-motor ventilation. The project was completed in November 2016, ensuring high-quality painting of armored vehicles in accordance with all technical requirements.

About the Client

REFORM LLC, located in the Kyiv region, specializes in the development and production of specialized and armored vehicles. Established in 2011, the company is one of the leading players in Ukraine’s engineering industry, supplying high-quality products for commercial and defense sectors. In 2016, TWEKO became a partner of REFORM to modernize its painting facility, significantly improving the painting process for armored vehicles.

Project Objectives

The goal of the project was to create an efficient painting system for the production of armored vehicles by REFORM LLC. The main requirements included:

• A paint and drying booth with powerful supply and exhaust ventilation to remove paint vapors.
• Diesel air heating for stable operation during winter.
• Equipment adaptation to the workshop conditions with a concrete foundation and high load capacity (up to 600 kg per 500×500 mm).
• Completion of the project within a tight timeline — from September to November 2016.

TWEKO’s Solution

TWEKO developed a customized solution that included the installation of a paint and drying booth model IKFS-250 with the following specifications:

• Working area dimensions: 10,310 × 5,160 × 5,000 mm — sufficient for handling large-sized equipment.
• Ventilation: Dual-motor supply and exhaust system (two fans, each with 25,000 m³/h, 11 kW) ensures stable airflow.
• Filtration system: Ceiling filters (45 m²) and floor cassettes (18 m²) effectively remove paint particles from the air.
• Heating: Diesel heat exchanger with a burner and automatic fuel preheating — for reliable operation in winter.
• Construction: Energy-efficient sandwich panels (80 mm, mineral wool), entry gates (3,500 × 3,500 mm), externally mounted thermal ventilation cabinet on a frame — for safety and maintenance.
• Lighting: Fluorescent lights with an intensity of 1,000 lux for high-quality visual assessment of painting.

The setup was complemented by a control panel with automation (pressure switch, temperature sensors, thermostat, timer) and air ducts integrated into the concrete foundation.

Project Implementation

The request from REFORM LLC was received on September 13, 2016. The TWEKO team promptly prepared a commercial proposal and contract, which was signed on September 19. Manufacturing of the IKFS-250 paint and drying booth began on the same day. The equipment was adapted to the specifics of the production workshop, including the existing concrete foundation for exhaust air ducts. Installation work was completed in November, after which the booth was successfully commissioned. This allowed the client to start painting armored vehicles on schedule.

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Results for the Client

• Efficient painting of armored vehicles thanks to the IKFS-250 booth with 25,000 m³/h ventilation.
• Stable operation in winter due to diesel heating with an automatic system.
• High safety and ergonomics due to the external thermal ventilation cabinet and sandwich panels.
• Optimal lighting (1,000 lux) and automated painting process control.

Client Feedback

Conclusion

The project was successfully completed in 56 days — from the initial request to the booth’s launch, providing REFORM LLC with a modern paint and drying booth for armored vehicle production. TWEKO confirmed its expertise in creating specialized solutions for the engineering industry.

Modern Solution from TWEKO — IKFS Diagonal

For similar tasks, TWEKO offers the IKFS Diagonal series paint booth with diagonal airflow. This model, with powerful ventilation and an efficient filtration system, is ideal for painting large-sized equipment, ensuring high coating quality and safe working conditions.

Planning to set up a painting facility? Contact TWEKO — we will select the optimal equipment for your needs!

Request a Commercial Proposal

The project for the reconstruction and re-equipment of the painting section at Lozova Forging-Mechanical Plant (LKMZ) in Lozova (Kharkiv Oblast) involved a comprehensive modernization of the painting process.

Start of Collaboration

The primary goal of the project for Lozova Forging-Mechanical Plant (LKMZ) was to modernize and optimize the painting process for metal products at the facility. As part of the collaboration with Techservice VEKO and Partner GmbH LLC, initiated following request No. 167 dated September 8, 2016, a new technological line was introduced, processes were automated, and equipment was upgraded.

Project Components

The project included the installation of modern equipment for product preparation, painting, and drying, enhancing production efficiency:

• Abrasive Blasting Chamber (KASO): Used to remove contaminants from product surfaces. The KASO abrasive blasting chamber is a versatile piece of equipment for cleaning products of varying complexity. Its modular design allows adaptation to production needs. An automated process control system ensures high-quality processing and consistent results. The integrated air purification and waste disposal system minimizes environmental impact. For operator safety, the chamber is equipped with an emergency shutdown system and personal protective equipment.
• Conveyor Line: Ensures continuous movement of products through all stages of the painting process.
• Coating Application and Drying Chambers: Designed to provide optimal conditions for painting and drying products. The TWEKO painting and drying complex is an integrated system for applying and drying coatings on various products. It creates an ideal microclimate for achieving high coating quality and maximum production efficiency.
• Ventilation System: Facilitates the removal of harmful substances and maintains the required microclimate.
• Lighting System: Provides adequate illumination for workstations.
• Quality Control System: Enables monitoring of quality at all stages of the process.

Advantages

1. Automation: The introduction of a conveyor line and quality control system increased production efficiency.
2. Quality: The painting and drying complex ensures ideal conditions for coating application.
3. Environmental Friendliness: The waste disposal system in the KASO minimizes environmental impact.
4. Safety: The abrasive blasting chamber is equipped with operator protection systems.

Client Feedback

Lozova Forging-Mechanical Plant (LKMZ) expressed satisfaction with the collaboration with TWEKO, confirming the quality of the work performed:

Conclusion

The modernization project for the painting section at Lozova Forging-Mechanical Plant (LKMZ), completed by September 2016, significantly improved the efficiency and quality of the preparation and painting process for metal products. TWEKO demonstrated its ability to create modern painting and drying chambers for industrial production and efficient abrasive blasting chambers customized to meet the specific needs of our clients. With a flexible approach and experience in delivering complex projects, we are ready to offer solutions that precisely meet your production requirements.

If you are planning to modernize your production and seeking reliable equipment for painting metal products or surface preparation, contact TWEKO. We guarantee a professional approach, innovative solutions, and high quality.

Hood for painting with water curtain with side porches, without the active floor. Ventilation capacity — 10000 m³/h.

TWEKO specialists designed and manufactured a painting and drying complex for Polymer PKF LLC in Zaporizhzhia. The equipment is tailored to the workshop’s limited space and is intended for painting high-end furniture.

Painting and Drying Complex for Premium Furniture Production

In 2015, Polymer PKF LLC (Zaporizhzhia) decided to modernize its carpentry production by expanding the painting section of its woodworking workshop. To this end, the company ordered a painting and drying complex with positive pressure from the manufacturer, Techservice VEKO and Partner GmbH LLC, designed for applying coatings to high-end furniture.

Design Features

The positive-pressure complex has dimensions of 10 × 5.5 × 3.6 m, ensuring comfortable handling of large furniture items. It consists of two functional zones:

• Painting Chamber: A coating application zone with optimal lighting and ventilation conditions.
• Drying Chamber: Ensures stable drying of coatings to achieve a flawless finish.

Thermo-ventilation units are mounted on the roof of the drying chamber, optimizing valuable workshop space. The integrated chamber design allows items to move directly from painting to drying without leaving the cleanroom environment, minimizing dust exposure and ensuring impeccable coating quality.

Air heating is provided by electric heat exchangers with an energy consumption of up to 50 kWh while maintaining stable temperatures, providing an energy-efficient solution that helps reduce operating costs.

Advantages of the Complex

1. Space optimization: Compact dimensions of 10 × 5.5 × 3.6 m and rooftop equipment placement.
2. Energy efficiency: Heat exchangers consume up to 50 kWh while maintaining stable temperatures.
3. Quality: Complete cleanroom isolation guarantees a flawless finish without defects.
4. Reliability: The system has operated flawlessly since December 2015—over 9 years, as confirmed by client feedback.

Client Feedback

Polymer PKF LLC highly praised its collaboration with TWEKO, noting the professionalism and reliability of the equipment:

Conclusion

The project implemented in 2015 for Polymer PKF LLC demonstrated TWEKO’s ability to design and manufacture high-quality painting and drying complexes for woodworking. With years of experience, we deeply understand the requirements for finish quality and offer tailored solutions adaptable to any production conditions.

If you aim for perfection in painting premium furniture and are looking for a reliable partner to create furniture painting chambers, contact TWEKO. We guarantee a personalized approach, cutting-edge technologies, and professional support at every stage.