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Industrial spray paint booth: IKFS series

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The IKFS series comprises industrial painting and drying booths for large products: trucks, railway rolling stock, steel structures, defence equipment and agricultural machinery. The booth handles the complete cycle — from coating application to drying — while maintaining the temperature and cycle times set by the operator.


EU5 and EU3 filtration, positive pressureSpraying and drying at 16–80 °CPLC and VFD exhaust controlLED lighting of 800 luxApproved by the State Labour Service of Ukraine

Product type: Spray booths
Painting chamber
Series: IKFS
Industry: For metal structures
For railway cars
For defense equipment
For agricultural machinery

Industrial painting and drying booths of the IKFS series are designed for the application and drying of protective and decorative coatings on large industrial products — trucks, railway rolling stock, steel structures, defence equipment and agricultural machinery. The key feature of the series is scalability: the working zone length and the number of ventilation units are selected to suit the size of the products.

The booth is designed in accordance with European occupational safety standards. It provides optimal working conditions for the operator and increases the productivity of the paint shop. It can be used with primers, paints, enamels and varnishes, including water-based coatings, and can be equipped with automatic painting systems if required.

Steel structuresRailway rolling stockTrucksDefence equipmentAgricultural machinery

How the Booth Is Arranged

Depending on its length, the booth is equipped with two to five pairs of supply and exhaust ventilation units, ensuring uniform air velocity throughout the entire working zone. The walls are made of 80 mm sandwich panels with non-combustible mineral wool insulation, providing effective thermal insulation and stable temperature conditions.

10–30working zone length, m
40,000–150,000airflow capacity, m³/h
0.25air velocity in the booth with product, m/s
16–80air temperature, °C

As standard, the booth is equipped with a programmable logic controller (PLC) and variable-frequency drives for the exhaust ventilation units. This ensures precise and reliable operation in spraying, flash-off, drying and cooling modes while reducing power consumption.

Microclimate and Airflow

Pre-filtersSupply units and heatingEU5 ceiling filtersWorking zoneExhaust units, EU3 filters

The supply ventilation delivers a continuous, uniform flow of clean air heated to the set temperature. Multi-stage filtration, including EU5 ceiling filters, captures dust and airborne contaminants, while a high-efficiency exhaust system with two-stage dry EU3 filtration rapidly removes paint mist.

Positive pressure in the booth helps prevent dust from entering the working zone, while the exhaust system captures and removes paint overspray. Air is heated by a gas or diesel burner or by an electric heater, at the customer’s choice.

Construction

  • Enclosure — 80 mm sandwich panels with non-combustible mineral wool insulation.
  • Doors — wide entrance doors for large products and service doors for personnel.
  • Ceiling and floor — ceiling structure with filter frames and a set of floor gratings.
  • Ventilation — two to five pairs of centrifugal supply and exhaust ventilation units with electric motors, pneumatically actuated dampers, variable-frequency drives for the exhaust units, and a manual air-pressure damper in the booth.
  • Filtration — a set of pre-filters, supply and exhaust filters with frames.
  • Air heating — a gas or diesel burner with a four-pass stainless-steel heat exchanger, or an electric heater.
  • Lighting — ceiling and wall-mounted LED luminaires, 4 × 18 W, providing 800 lux.
  • Control panel — programmable logic controller (PLC) with automation and monitoring functions and a booth pressure gauge.

Safety

  • The booth is designed in accordance with European occupational safety standards. The equipment is approved by the State Labour Service of Ukraine for use in Ukraine.
  • The booth is made of non-combustible materials.
  • Fans are provided in an explosion-proof design.
  • An automatic interlock cuts off the supply of paint or compressed air if the ventilation stops.
  • Pressure sensors monitor filter loading, duct airflow and fan operation.
  • As an option, the booth can be equipped with a gas detection system for monitoring concentrations of flammable vapours relative to the lower explosive limit (LEL) and an automatic fire-extinguishing system.

Site Preparation and Connection

Site preparation works — including the foundation, floor air ducts and floor infrastructure, utility connections (electricity, compressed air and gas), and booth earthing — are carried out by the customer, either directly or through third-party contractors, at the customer’s expense.

Custom Configuration

IKFS series booths are custom-engineered to suit production needs. As options, the booth can be supplemented with mobile lifting platforms for painters, a rail transfer cart, an airflow control system based on variable-frequency drives (up to 40% reduction in power consumption), 100 mm sandwich panels, pneumatic painting equipment and an activated carbon filter.

Design documentation: up to 15 working days; manufacturing: up to 40 working days; installation and commissioning: up to 20 working days. Warranty: 12 months from handover of the equipment ready for commissioning.

Need a booth for your project?

We will configure the booth to suit your products and paint shop conditions.

IKFS Series Industrial Painting and Drying Booths Scope of Supply

Basic configuration*

Component IKFS-10 IKFS-12 IKFS-14 IKFS-18 IKFS-24 IKFS-30
Construction
80 mm wall panel set 1 set
Sectional doors 1 pc
Service doors for personnel 1 pc 1 pc 1 pc 1 pc 1 pc 2 pc
Ceiling structure with a set of ceiling filter frames 1 set
Set of floor gratings, max. load 218 kg 1 set
Lighting
LED ceiling luminaires, 4 × 18 W 12 pc 16 pc 20 pc 24 pc 32 pc 40 pc
LED wall luminaires, 4 × 18 W 6 pc 10 pc 12 pc 16 pc 20 pc 25 pc
Heating system
Diesel or gas burner 2 set 2 set 2 set 3 set 4 set 5 set
Four-pass stainless-steel heat exchanger 2 set 2 set 2 set 3 set 4 set 5 set
Electric heater 2 set 2 set 2 set 3 set 4 set 5 set
Ventilation
Centrifugal supply ventilation unit with electric motor 2 pc 2 pc 2 pc 3 pc 4 pc 5 pc
Centrifugal exhaust ventilation unit with electric motor 2 pc 2 pc 2 pc 3 pc 4 pc 5 pc
Pneumatically actuated damper 2 set 2 set 2 set 3 set 4 set 5 set
Manual air-pressure damper in the booth 1 set
Exhaust air variable-frequency drive 2 pc 2 pc 2 pc 3 pc 4 pc 5 pc
Filtration
Set of exhaust, supply and pre-filters 1 set
Set of exhaust filter frames 1 set
Control
Control panel with automation and monitoring systems 1 set
Booth pressure gauge 1 pc

* The scope of supply is given for the basic configuration and may vary depending on the customer’s technical specification.

IKFS Series Industrial Painting and Drying Booths Technical Specifications

Basic configuration*

Parameter IKFS-10 IKFS-12 IKFS-14 IKFS-18 IKFS-24 IKFS-30
Dimensions**
Overall external dimensions (L×W×H), m 10 × 5.5 × 4 12 × 6.5 × 4.5 14 × 6.5 × 5.5 18 × 7.5 × 5.5 24 × 7.5 × 6.5 30 × 7.5 × 6.5
Internal working zone dimensions (L×W×H), m 10 × 4.5 × 3.5 12 × 5 × 4 14 × 5 × 5 18 × 6 × 5 24 × 6 × 6 30 × 6 × 6
Entrance doors (W×H), mm 3,000 × 3,000 3,600 × 3,500 3,600 × 4,000 4,200 × 4,000 4,200 × 4,000 4,200 × 4,500
Personnel doors (W×H), mm 800 × 2,000
Ventilation
Airflow capacity, m³/h 40,000 52,000 60,000 90,000 120,000 150,000
Air velocity in the booth with product, m/s 0.25
Air temperature (set by the operator), °C 16–80
Supply ventilation unit power, kW 2 × 7.5 2 × 11 2 × 15 3 × 15 4 × 15 5 × 15
Exhaust ventilation unit power, kW 2 × 7.5 2 × 7.5 2 × 15 3 × 15 4 × 15 5 × 15
Air heating***
Diesel burner heat output, kW 115–310 230–620 230–620 345–930 460–1,240 575–1,550
Diesel fuel consumption, kg/h 14–26 19.2–52 19.2–52 28.8–78 38.4–104 48–130
Gas burner heat output, kW 95–300 190–600 190–600 285–900 380–1,200 475–1,500
Natural gas consumption, Sm³/h 12.8–36 20–64 20–64 30–96 40–128 50–160
Electric heater power consumption, kW 72–240 90–300 120–360 180–540 240–720 300–900
Electricity
Power consumption (excluding electric heater), kW 28 39 64 80 107 134
Power supply 3-phase, 380 V, 50 Hz

* Specifications are given for the basic configuration. If required, the booth is manufactured to the customer’s individual technical specification.
** The overall dimensions of the booth depend on the type and position of the ventilation units.
*** Energy consumption depends on the outside air temperature. Air is heated by a gas or diesel burner or an electric heater, at the customer’s choice.

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How to pay

  • Cash (when delivered from stores)
  • Non-cash payment (for customers)
  • Online payment through LiqPau (Privat24/Visa/MasterCard)

Delivery methods:

  • Nova Poshta
  • Self-pickup
  • Transport company
  • Delivery
  • Intime

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