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Woodworking spray booth: FSC series
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The FSC series comprises painting and drying complexes with two independent booths: a spray booth and a drying booth, connected by a sliding door. The exhaust cabinet is built into the side wall of the spray booth, so the complex requires no pit or floor channels and can be installed on any level floor. Suitable for products made of wood, glass, plastic and metal.
Two independent booths in one complexNo pit or floor channelsEU5 filtration and positive pressureHeating: diesel, gas, hot water or electricApproved by the State Labour Service of Ukraine
The FSC-series painting and drying complex is designed to create an optimal microclimate for paint application and drying on products made of wood, glass, plastic, metal and other materials. The key feature of the series is two booths that can operate independently of each other: a spray booth and a drying booth, each with its own ventilation, heating and lighting systems.
The complex is designed in accordance with European occupational safety standards. It provides optimal working conditions for the operator, improves coating quality and increases painting productivity.
The booths share a common wall with a sliding door measuring 1,200 × 2,000 mm, so products are moved directly from the spray booth to the drying booth. Each booth also has its own 2,400 × 2,000 mm entrance door.
Spray booth
Length 4 m, temperature 16–24 °C. Designed for coating application, it is equipped with supply and exhaust ventilation, operates under positive pressure and features an exhaust cabinet built into the side wall.
Drying booth
Length 6 m, temperature 16–30 °C. Designed for coating drying, it has its own exhaust ventilation unit, ceiling filters and heat source.
The ASS-2.5 exhaust cabinet is built into the side wall of the spray booth. The complex therefore needs no pit or floor channels and is installed on any level floor without additional preparation costs. Combining both booths in a single functional complex significantly increases the speed and quality of painting and delivers a flawless finish with minimal time spent.
Microclimate and Airflow
Pre-filtersSupply unit and heat exchangerEU5 ceiling filtersSpray boothASS-2.5 exhaust cabinet, EU3 filters
Clean air is the basis of a flawless finish. The supply ventilation system uses multi-stage filtration, including EU5 ceiling filters, to deliver a continuous, uniform flow of air heated to the set temperature. The filters effectively capture dust and fine particles that could enter the booth from the surrounding environment, ensuring a high level of air cleanliness in the coating area.
Positive pressure, maintained by the balanced operation of the supply and exhaust ventilation systems, prevents dust from entering the clean zone from the surrounding area. At the same time, the exhaust cabinet with two-stage dry EU3 filtration quickly removes paint mist and cleans the exhaust air during painting. A damper in the spray booth allows the air pressure to be adjusted manually, and pressure gauges in both booths let the operator monitor it at all times.
Construction
Walls — 50 mm sandwich panels with non-combustible insulation.
Doors — a 2,400 × 2,000 mm entrance door in each booth and a 1,200 × 2,000 mm sliding door between the booths.
Ventilation — the spray booth is equipped with a centrifugal supply ventilation unit with an electric motor; exhaust air is removed through the built-in ASS-2.5 exhaust cabinet with a set of exhaust filter frames. The drying booth has its own exhaust ventilation unit.
Filtration — both booths have a ceiling structure with filter frames and a full set of pre-filters, supply filters and exhaust filters.
Air heating — each booth has its own heat source, selected to suit the site: a diesel or gas burner with a four-pass stainless-steel heat exchanger, a hot-water heating coil or an electric heater.
Pressure control — a manual air-pressure damper in the spray booth and pressure gauges in both booths.
Lighting — energy-efficient LED T8 ceiling luminaires (4 × 18 W, 1,200 mm), 4 in each booth.
Control panel — a single control panel for automation and monitoring of the entire complex.
Ventilation units — manufactured by a leading Ukrainian manufacturer.
Safety
The complex is designed in accordance with European occupational safety standards. The equipment is approved by the State Labour Service of Ukraine for use in Ukraine.
The complex is made of non-combustible materials.
Fans and key ventilation system components are provided in an explosion-proof design.
An automatic interlock prevents paint or compressed air from being supplied to the spray equipment if the ventilation stops operating.
As an option, the complex can be equipped with a gas detection system for monitoring concentrations of flammable vapours relative to the lower explosive limit (LEL) and an automatic fire-extinguishing system.
Site Preparation and Connection
The complex requires no pit or floor channels and is installed on any level floor. Exhaust ducts, floor preparation, utility connections (electricity, compressed air) and earthing of the booth are not included in the scope of delivery or installation works, but can be carried out under a separate contract.
Custom Configuration
The heat source and the set of optional equipment for the FSC complex are selected to suit the customer’s site: 100 mm sandwich panels for better thermal insulation and outdoor installation, additional wall-mounted luminaires, a pneumatic painting equipment kit, variable-frequency drives (VFDs), an activated carbon air treatment unit, and an AS Hydro water-curtain exhaust cabinet instead of dry filtration.
Design documentation: up to 20 working days; manufacturing: up to 40 working days; installation and commissioning: up to 20 working days. Warranty: 12 months.
Need a complex for your project?
We will configure the complex to suit your products and site conditions.
FSC Painting and Drying Complex Scope of Supply
Basic configuration*
Component
Spray booth
Drying booth
Construction
50 mm wall panel set
1 set
1 set
Entrance door
1 pc
1 pc
Sliding door between booths
1 pc
Lighting
LED T8 ceiling luminaires, 1,200 mm, 4×18 W
4 pcs
4 pcs
Heating system
Diesel or gas burner, electric heater or hot-water heating coil
1 pc
1 pc
Four-pass stainless-steel heat exchanger
1 pc
1 pc
Ventilation
Centrifugal supply ventilation unit with electric motor
1 pc
1 pc
Manual air-pressure damper in the booth
1 pc
—
ASS-2.5 exhaust cabinet
1 set
—
Filtration
Set of exhaust, supply and pre-filters
1 set
1 set
Ceiling structure with a set of ceiling filter frames
1 set
1 set
Set of exhaust filter frames
1 set
—
Control
Control panel with automation and monitoring systems
1 set
Booth pressure gauge
1 pc
1 pc
* The scope of supply is given for the basic configuration and may vary depending on the customer’s technical specification.
FSC Painting and Drying Complex Technical Specifications
Basic configuration*
Parameter
Spray booth
Drying booth
Dimensions
Overall external dimensions of the complex (L×W×H), m
Maximum heating water flow to the heating coil (at 90/70 °C), m³/h
4
2.4
Electric heater power consumption, kW
23–69
18–54
Electricity
Power consumption (excluding electric heater), kW
12.5
5
Power supply
3-phase, 380 V, 50 Hz
* Specifications are given for the basic configuration. For information on the full scope of supply, please contact our sales manager. ** Energy consumption depends on the outside air temperature.
