Painting Station with Dry Filtration FPS

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Painting Station with Dry Filtration FPS

Name: Painting Station with Dry Filtration FPS
Brand: TWEKO
Availability: PreOrder

Pre-order

The FPS series comprises painting stations with dry filtration: a ready-made paint shop installed on a level workshop floor with no foundation or construction work. Supply ventilation delivers clean, heated air, while two-stage dry filtration cleans the exhaust air with an efficiency of at least 95 % — with low operating costs.

Installed on a level floor, no foundationTwo-stage dry filtration, efficiency ≥95 %Heated supply airLED lighting built into the ceilingCustom-engineered for your premises

Product type::	Painting station
Series::	APP SPodium
Industry::	For car service for production for painting metal for painting wood

Price from

10 100 USD

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FPS series painting stations with dry filtration are complete equipment sets for the safe, fast and high-quality application of protective and decorative coatings to a wide range of products. The key feature of the series is a paint shop without construction work: the station is installed in any production building or workshop on a level floor, with no underground air ducts or special foundation, and can be easily moved to a new location if required.

Supply ventilation delivers an even flow of clean air heated to the set temperature, while the exhaust air is cleaned by two-stage dry filtration with an efficiency of at least 95 %. The station combines economical use of energy with low operating costs.

How the Station Is Arranged

The station consists of three main units: the ceiling — a modular metal structure with removable ceiling filter frames; the air-handling and heating unit with the supply ventilation unit and heat exchanger; and the exhaust unit — a dry-filter extraction wall with the exhaust ventilation unit. The diagonal airflow provides the air velocity in the working zone required for safe painting, with moderate energy consumption.

3–6working zone length, m

6,500–16,000airflow capacity, m³/h

0.33–0.4air velocity in the working zone, m/s

3.4–8.5exhaust filter area, m²

Each station is engineered by an experienced design team to suit the customer’s premises, with all dimensions and specifications adapted accordingly. The control panel visualises the main operating processes, making the equipment simple and intuitive to operate.

Microclimate and Airflow

Pre-filterSupply unit and heat exchangerEU5 ceiling filtersWorking zoneExtraction wall and discharge

Outside air passes through the pre-filter, the supply fan and the heat exchanger, where it is heated to the set temperature, and then enters the working zone through the fine ceiling filters as a constant, even flow. Multi-stage supply air filtration with EU5 ceiling filters captures dust and other contaminants that could enter the working zone from outside.

Depending on the configuration, the air is heated by a four-pass stainless-steel heat exchanger with a diesel or gas burner, a hot-water heating coil or an electric heater. The operator sets the temperature to suit the coating materials being used.

Two-Stage Dry Filtration

Working zoneCardboard labyrinth filterPaintStop fibreglass filterExhaust ventilation unitDischarge of filtered air

Air carrying paint overspray is drawn through the extraction wall and passes through two stages of dry filtration. The first stage is a cardboard labyrinth filter that captures most of the paint particles, with a paint-holding capacity of approximately 12 kg/m² depending on the coating material. The second stage is a PaintStop-type fibreglass filter with a capacity of approximately 3.5 kg/m². Together, the two stages provide a filtration efficiency of at least 95 %, corresponding to filtration class EU4.

The filters are fitted in cassettes built into the extraction wall. To minimise downtime and maintain a stable airflow in the working zone, both filter stages should be replaced at the same time.

Typical Applications

Paint shop in an existing workshop — the station is installed without special foundation preparation or construction work.
Various coating materials — primers, paints (including water-based), enamels and varnishes, applied by manual pneumatic spraying.
Economical operation — moderate energy consumption and low operating costs.
Changes to the production layout — the station can be easily moved to a new location or another room.

Construction

Ceiling structure — plenum with a set of ceiling filter frames on support posts; modular structure made of galvanised steel, 1.5–3.0 mm thick.
Dry-filter extraction wall — galvanised steel housing, cardboard labyrinth filter and filter cassettes with a PaintStop-type fibreglass filter.
Ventilation — centrifugal supply and exhaust ventilation units with electric motors, manufactured in Ukraine, and a duct kit connecting the ceiling structure and the extraction wall to the ventilation units.
Air heating — four-pass stainless-steel heat exchanger with a diesel or gas burner.
Lighting — four-lamp LED T8 luminaires, 1,200 mm, 4 × 18 W, built into the ceiling structure for even illumination of the working zone.
Control panel — automation and monitoring systems, temperature controller, operating-hours counter, and fan and heater status indicators; electrical components from leading European manufacturers.

Safety and Installation

The station is designed in accordance with European occupational safety standards.
The equipment is approved by the State Labour Service of Ukraine for use in Ukraine.
Two over-temperature sensors: the first switches off the heat exchanger power supply, the second shuts down the equipment completely.
The station is installed on a level floor without underground air ducts or a specially prepared foundation.
Exhaust ductwork, power and compressed-air connections and earthing are not included in the scope of supply or installation work, but can be provided under a separate contract.
The station can additionally be equipped with an automatic fire suppression system.

Custom Configuration

The dimensions, heat source and optional equipment are selected to suit the customer’s premises and requirements:

Heat source — gas burner, hot-water heating coil or electric heater instead of a diesel burner.
Airflow control system based on variable-frequency drives (VFDs) — up to 40 % reduction in power consumption, balanced supply and exhaust airflows, lower noise and longer motor life.
Pneumatic spray equipment kit — professional high-output double-action spray guns with an adjustable spray pattern.
Activated-carbon exhaust air cleaning unit — installed on the exhaust duct to reduce residual organic solvent vapours and VOC emissions.
Automatic fire suppression system — including design, installation and commissioning.

Manufacturing time: 30 working days. Warranty: 12 months. Service life before the first major overhaul: 5 years; design service life: 10 years.

Need a painting station for your project?

We will engineer a station to suit your premises and products.

FPS Series Painting Stations Scope of Supply

Basic configuration*

Component	FPS-2	FPS-3	FPS-4	FPS-5	FPS-6
Extraction wall and filtration
Dry-filter extraction wall made of galvanised steel	1 pc	1 pc	1 pc	2 sets	2 sets
Cardboard labyrinth filter	1 pc	1 pc	1 pc	2 pc	2 pc
Filter cassette with PaintStop-type fibreglass filter	2 pc
Ventilation and air heating
Centrifugal supply ventilation unit with electric motor	1 pc
Centrifugal exhaust ventilation unit with electric motor	1 pc
Diesel or gas burner	1 pc
Four-pass stainless-steel heat exchanger	1 pc
Duct kit connecting the ceiling structure and the extraction wall to the ventilation units	1 pc
Construction and lighting
Ceiling structure with a set of ceiling filter frames	1 set
Ceiling plenum support post	4 pc
Set of LED T8 ceiling luminaires, 1,200 mm, 4 × 18 W	2 pc	4 pc	4 pc	4 pc	4 pc
Control
Control panel with automation and monitoring systems	1 pc

* The scope of supply is given for the basic configuration and may vary depending on the customer’s technical specification.

FPS Series Painting Stations Technical Specifications

Basic configuration*

Parameter	FPS-2	FPS-3	FPS-4	FPS-5	FPS-6
Dimensions
Working zone dimensions (L×W×H), m	3 × 3 × 2.5	4 × 4 × 2.5	5 × 4 × 2.5	6 × 4 × 3	6 × 5 × 3
Ceiling plenum dimensions (W×L), m	3 × 2	4 × 2	4 × 2	5 × 2	6 × 2
Extraction opening (W×H), m	2 × 1.9	2 × 1.9	2.5 × 1.9	4 × 1.9	5 × 1.9
Effective exhaust filter area, m²	3.4	3.4	4.25	6.8	8.5
Ventilation
Airflow capacity, m³/h	6,500	8,000	9,000	13,000	16,000
Air velocity in the working zone (500 mm from the extraction wall filters), m/s	0.33	0.4	0.4	0.4	0.4
Exhaust ventilation unit power, kW	3	4	4	5.5	2 × 4
Supply ventilation unit power, kW	3	4	4	5.5	5.5
Air heating
Diesel burner heat output, kW	30–60	40–85	60–118	80–160	80–160
Gas burner heat output**, kW	30–60	35–85	52–103	60–170	60–170
Hot-water heating coil heat output** (at 70/50 °C), kW	60	84	91	120	148
Electric heater power, kW	18–54	18–54	23–69	30–90	40–120
Diesel fuel consumption***, kg/h	2.5–5.1	3.4–7.2	5.1–10	7–13	7–13
Natural gas consumption***, Sm³/h	3.7–7.4	6.4–12.7	6.4–12.7	6.4–18	6.4–18
Heating water flow to the heating coil (at 70/50 °C), m³/h	2.4	3.9	4	5	5.5
Electricity
Total power consumption (excluding electric heater), kW	5.5	7.5	10	12	16
Power supply	3-phase, 380 V, 50 Hz

* Specifications are given for the basic configuration.
** Equipment with a gas burner or a hot-water heating coil is supplied at additional cost.
*** Fuel consumption depends on the outside air temperature.

Подставка Х-образная для деталей кузовов автомобилей

How to pay

Cash (when delivered from stores)
Non-cash payment (for customers)
Online payment through LiqPau (Privat24/Visa/MasterCard)

Delivery methods:

Nova Poshta
Self-pickup
Transport company
Delivery
Intime