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Painting Station with Water Filtration FPH
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The FPH series comprises painting stations with water filtration: a ready-made paint shop installed on a level workshop floor with no foundation or construction work. Supply ventilation delivers clean, heated air, while the water curtain captures up to 90 % of paint overspray particles, making the station well suited to high paint consumption.
Installed on a level floor, no foundationWater filtration, efficiency ≥95 %Heated supply airWater recirculationCustom-engineered for your premises
Product Type:
Paint booth
Series:
FPH
Industry:
For car service For manufacturing For metal painting For wood painting
FPH series painting stations with water filtration are complete equipment sets for the safe, fast and high-quality application of protective and decorative coatings to a wide range of products. The key feature of the series is a paint shop without construction work: the station is installed in any production building or workshop on a level industrial floor, with no underground ducts or special foundation, and can be easily dismantled and moved to another area if required.
Supply ventilation delivers an even flow of clean air heated to the set temperature, while the exhaust air is cleaned by a water curtain: water filtration captures up to 90 % of paint overspray particles and aerosols and has a much higher paint-holding capacity than dry filtration.
How the Station Is Arranged
The station consists of a ceiling plenum with supply filters, a water-curtain extraction wall, supply and exhaust ventilation units, an air heating system and a control panel. The diagonal airflow provides the air velocity in the working zone required for safe painting, with moderate energy consumption.
3–7working zone length, m
6,500–16,000airflow capacity, m³/h
0.33–0.4air velocity in the working zone, m/s
300–660water flow rate, L/min
Each station is engineered by an experienced design team to suit the customer’s premises, with all dimensions and specifications adapted accordingly. The control panel visualises the main operating processes, making the equipment simple and intuitive to operate.
Microclimate and Airflow
Supply unit and heat exchangerCeiling plenum, EU5 filtersWorking zoneWater curtain and PaintStop filterExhaust unit and discharge
The supply ventilation and air preparation systems provide a constant, even flow of clean air heated to the set temperature. Multi-stage EU5 filtration captures dust and other contaminants that could enter the working zone from outside, while moderate air humidification helps achieve a high-quality coating.
Depending on the configuration, the air is heated by a four-pass stainless-steel heat exchanger with a diesel or gas burner, a hot-water heating coil or an electric heater.
Multi-Stage Water Filtration
Water curtain panelsWater cascadesWater spray nozzlesPaintStop EU4 filterDischarge of filtered air
The exhaust air passes through several cleaning stages. First come the water curtain panels: water flows evenly over their entire surface and washes away paint overspray. Next are the water cascades — artificial waterfalls inside the extraction wall, where paint particles mix with the water and settle in the collecting tank. Rows of water spray nozzles then spray water and precipitate coating particles. The final stage is an EU4-class PaintStop fibreglass filter.
Together, all stages provide a filtration efficiency of at least 95 %. The water curtain is particularly effective when large volumes of coating materials are used, and the water circulates in a closed loop.
Typical Applications
Paint shop in an existing workshop — the station is installed without special foundation preparation or construction work.
High paint consumption — the high-capacity water filter captures far more paint than dry filters.
Various coating materials — primers, paints (including water-based), enamels and varnishes.
Changes to the production layout — the station can be easily moved to a new location or another room.
Construction
Ceiling structure — plenum with a set of ceiling filter frames; modular structure made of galvanised steel, 1.5–3.0 mm thick.
Water-curtain extraction wall — water curtain system with overflows, circulation water pump, circulation piping and filter cassettes with a PaintStop-type fibreglass filter.
Ventilation — centrifugal supply and exhaust ventilation units with electric motors, manufactured in Ukraine, and a duct kit connecting the ceiling structure and the extraction wall to the ventilation units.
Air heating — four-pass stainless-steel heat exchanger with a diesel or gas burner.
Lighting — four-lamp LED luminaires, 1,200 mm, 4 × 18 W, built into the ceiling structure for even illumination of the working zone.
Control panel — with automation and monitoring systems; electrical components from leading European manufacturers.
Safety and Installation
The station is designed in accordance with European occupational safety standards.
The equipment is approved by the State Labour Service of Ukraine for use in Ukraine.
The station is installed on a level floor without underground air ducts or a specially prepared foundation.
Exhaust ductwork, power and compressed-air connections and earthing are not included in the scope of supply or installation work, but can be provided under a separate contract.
The station can additionally be equipped with an automatic fire suppression system.
Custom Configuration
The dimensions, heat source and optional equipment are selected to suit the customer’s premises and requirements:
Heat source — gas burner, hot-water heating coil or electric heater instead of a diesel burner.
Airflow control system based on variable-frequency drives (VFDs) — up to 40 % reduction in power consumption, balanced supply and exhaust airflows, lower noise and longer motor life.
Pneumatic spray equipment kit — professional high-output double-action spray guns with an adjustable spray pattern.
Activated-carbon exhaust air cleaning unit — installed on the exhaust duct for maximum removal of flammable vapours and residual paint mist.
Automatic fire suppression system — including design, installation and commissioning.
Manufacturing time: 30 working days. Warranty: 12 months.
Need a painting station for your project?
We will engineer a station to suit your premises and products.
FPH Series Painting Stations Scope of Supply
Basic configuration*
Component
FPH-2
FPH-3
FPH-4
FPH-5
FPH-6
Water filtration
Water-curtain extraction wall
1 pc
1 pc
2 pc
2 pc
2 pc
Water curtain system with two overflows
1 set
1 set
1 set
2 sets
2 sets
Filter cassette with PaintStop-type fibreglass filter
2 pc
2 pc
2 pc
4 pc
4 pc
Circulation piping system
1 set
Circulation water pump
1 pc
1 pc
2 pc
2 pc
2 pc
Ventilation and air heating
Centrifugal supply ventilation unit with electric motor
1 pc
Centrifugal exhaust ventilation unit with electric motor
1 pc
1 pc
2 pc
2 pc
2 pc
Diesel or gas burner
1 pc
Four-pass stainless-steel heat exchanger
1 pc
Duct kit connecting the ceiling structure and the extraction wall to the ventilation units
1 set
Construction and lighting
Ceiling structure with a set of ceiling filter frames
1 set
Set of LED ceiling luminaires, 1,200 mm, 4 × 18 W
2 pc
4 pc
4 pc
4 pc
8 pc
Control
Control panel with automation and monitoring systems
1 pc
* The scope of supply is given for the basic configuration and may vary depending on the customer’s technical specification.
FPH Series Painting Stations Technical Specifications
Basic configuration*
Parameter
FPH-2
FPH-3
FPH-4
FPH-5
FPH-6
Dimensions
Working zone dimensions (L×W×H), m
3 × 3 × 2.5
4 × 4 × 2.5
5 × 4 × 2.5
6 × 4 × 3
7 × 5 × 3
Ceiling plenum dimensions (W×L), m
3 × 2
4 × 2
5 × 2
4 × 4
5 × 4
Water curtain opening (W×H), m
2 × 1.9
2 × 1.9
2.5 × 1.9
4 × 1.9
5 × 1.9
Ventilation
Airflow capacity, m³/h
6,500
8,000
9,000
13,000
16,000
Air velocity in the working zone (500 mm from the water curtain), m/s
