Painting and Drying System for a Ventilation Equipment Manufacturer – LLC “VENTILATION SYSTEMS”

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FSC Paint and Drying System for Ventilation Equipment | TWEKO Case Study

In February 2026, TWEKO completed a project for the delivery, installation, and commissioning of a paint and drying system for a ventilation equipment manufacturer in Kyiv. The solution was designed to establish a fully functional paint shop with integrated painting and drying processes within a single production workflow.

The main objective of the project was to create a modern paint shop equipped with efficient systems to ensure high-quality coating application.

Within the scope of the project, the following tasks were defined:

  • to set up a paint booth with controlled airflow (up to 8000 m³/h);
  • to implement a supply air treatment system (coarse and fine filtration);
  • to ensure efficient removal of paint overspray (water curtain + additional filtration);
  • to maintain positive pressure inside the booth (10–30 Pa);
  • to provide heating of supply air (indirect heat exchanger with a diesel burner);
  • to install a separate drying chamber with temperatures up to 80 °C;
  • to implement air recirculation in the drying section;
  • to automate control of painting and drying processes;
  • to integrate safety systems (temperature monitoring, emergency shutdown);
  • to ensure integration with utilities (380 V power supply, compressed air 0.6–0.8 MPa);
  • to comply with fire safety and operational requirements.

To accomplish these objectives, a paint and drying system based on the FSC series booth was implemented. The system integrates painting and drying processes within a single production area while maintaining functional separation between zones.

All tasks were successfully completed. The core of the solution is a paint booth with a water curtain, which captures paint overspray through a combination of water-based separation and dry filtration. This approach reduces aerosol concentration in the working area and improves air cleaning efficiency.

Supply air heating in the paint booth is provided by an indirect heat exchanger equipped with a diesel burner. This design prevents combustion gases from entering the working area and ensures a controlled temperature regime.

The drying chamber is designed as a separate module and operates in air recirculation mode. Heating is provided by electric heating elements, allowing temperatures up to 80 °C and ensuring a stable drying cycle with automatic process control.

The system is operated via a centralized control panel, which provides monitoring of temperature, drying time, fan operation, heating elements, and auxiliary systems. Status indication and emergency shutdown functions are implemented to ensure safe operation when parameters exceed permissible limits.

The system was adapted to the customer’s production facility, taking into account layout constraints, connection to the electrical grid and compressed air system, as well as installation requirements on a prepared foundation with permissible level tolerances.

If your company requires efficient industrial painting solutions, contact us. We will develop a system tailored to your production and technological requirements.

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