In July 2025, a client from the Kyiv region approached TWEKO with a request to develop an efficient exhaust system for a metal parts painting facility. The TWEKO team delivered a project involving the production and supply of an exhaust cabinet as part of an industrial paint booth for parts in the ASS-Compact series. The equipment was delivered fully assembled with air duct installation, enabling the client to quickly commission the system, saving time and costs while fully meeting all technical requirements.

About the Client

Bokso Ukraine LLC, based in Brovary, Kyiv region, specializes in manufacturing professional cases, plywood boxes, flight cases, and custom foam inserts for secure equipment transport and storage. The company’s products serve diverse industries, from hairdressing and concert equipment to drones, electronics, and industrial components. Equipped with modern CNC machines, their production ensures high-precision material processing and tailored solutions for specific client needs. The company’s primary goal is to provide reliability, durability, and safe working conditions for its products.
In 2025, Bokso Ukraine partnered with TWEKO to upgrade its painting facility, implementing an efficient exhaust system for painting parts, aluminum components, and metal elements.

Project Objectives

The project aimed to equip a metal parts painting facility with an efficient exhaust system that meets workshop conditions and ensures a safe working environment.
Key client requirements:

• Reliable removal of paint and solvent vapors to protect operators.
• Adaptation to the workshop’s dimensions with minimal structural interference.
• Inclusion of exhaust air ducts with installation.
• Delivery of equipment within a tight timeline—July to August 2025.

TWEKO’s Solution

Based on the client’s request, TWEKO provided a customized solution, including:

• A spray booth for parts, model KF.000.00.00-ENERGY (ASS-Comp-2.5 series), with an integrated exhaust system that effectively removes paint vapors from the work zone.
• Adaptation of the booth’s design to the specific workshop conditions, accounting for space constraints and air duct installation requirements.
• Exhaust air ducts (400 mm diameter) with installation for efficient removal of contaminated air.
• Delivery of fully assembled equipment with high-quality packaging and on-site installation, allowing the client to commission the system quickly without additional costs.

Project Implementation

Upon receiving the request, TWEKO promptly developed a technical solution tailored to the workshop’s layout and air exhaust requirements. The process included creating drawings, specifying wall opening dimensions, preparing a construction plan, and identifying utility connection points. For operational convenience, the control panel was placed on the left side, and cable routing along the air duct was arranged.
Equipment visualizations were discussed and refined with the client, finalizing the layout and design solutions. The project included specifications for a VC 14-46 №4 motor with an AIR 112 MA6 electric motor (3 kW, 1,000 rpm).
After approval, the project moved to production, with the fan ordered and equipment prepared for shipment. The final stage involved delivery, installation, and connection of the system, with the 400 mm air duct diameter confirmed. The system was successfully commissioned.

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Results for the Client

• Efficient paint vapor extraction with the ASS-Comp-2.5 spray booth, delivering 8,000 m³/h capacity.
• Adaptation to workshop conditions with compact dimensions of 2.5 × 0.5 × 1.9 m.
• Seamless installation with 400 mm diameter air ducts.
• Project completion one month ahead of schedule (September 12, 2025).

Client Feedback

Conclusion

The project was successfully completed on time, providing Bokso Ukraine LLC with a modern paint booth for processing metal parts. Through a well-designed solution and quality execution, TWEKO delivered an advanced exhaust system that enhanced painting efficiency and eliminated additional installation costs.

Modern Solution for Small Workshops: TWEKO’s ASS Compact

For similar tasks, TWEKO offers the ASS Compact series paint booth. This compact model with dry filtration ensures high performance, safe working conditions, and easy integration into limited production spaces. ASS Compact is the ideal solution for small workshops, meeting the highest quality standards.

Order a paint booth for parts from TWEKO to optimize your painting workshop!

Request a Quote

A leading enterprise in the field of industrial and medical gases approached TWEKO to modernize its paint preparation area for grinding and coating gas cylinders. As part of the project, a dust extraction booth with air recirculation and a dry-filter spray booth were designed, manufactured, and implemented. The project was delivered on a turnkey basis — from engineering design to commissioning. The result is consistent surface treatment quality, improved operational efficiency, and full compliance with environmental and safety standards.

About the Client

The enterprise operates within the technical gases industry and utilizes equipment for the preparation and filling of gas cylinders of various configurations. The company adheres to strict quality and safety standards typical of modern industrial production.

Its core operations involve supplying gases for industrial processes, which requires consistent surface preparation quality and strict compliance with technological regulations. The need for modernization arose from the requirement to improve the efficiency of grinding and coating processes, ensure stable coating quality, and enhance workplace safety. The enterprise required a solution combining efficient dust extraction, clean air conditions, and ease of operation. Therefore, TWEKO was selected as the contractor for this comprehensive turnkey project.

Project Objectives

• Design and manufacture a dust extraction booth with air recirculation for manual grinding of gas cylinders with a working width of 4 meters.
• Develop a dry-filter spray booth with integrated coating equipment and exhaust air removal through ducting exceeding 20 meters in length.
• Provide a complete project cycle: from concept and engineering to installation, commissioning, and startup, considering on-site conditions.
• Adapt the equipment to the existing infrastructure, including rotating the booths by 90° and integrating with the enterprise’s systems.
• Address technical challenges such as ventilation unit placement, wall openings preparation, and ensuring safe operation.

Solution

A comprehensive equipment system was developed: the ASHF-5 dust extraction booth, built on the principle of an enclosed mini-booth — an isolated working zone made of steel panels that effectively contains dust within the workspace — and the spray booth model KФ.000.00.00-ENERGY from the ASS-Cabin-2 series.

The spray booth is designed for uniform coating application, efficient removal of vapors through dry filtration, and maintaining stable process conditions. Both systems were customized to meet the project requirements, including air recirculation in the ASHF-5 using F7-class filters and exhaust air discharge from the ASS-Cabin-2 via a 560 mm diameter duct.

Adaptation works included modification of air duct routing, installation of a damper, and integration into the existing ventilation system — all implemented without additional cost.

Key Components of the System

Technical Specifications

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Project Implementation

The project was executed in stages, including site survey, engineering design, equipment manufacturing, installation, and commissioning with full integration into the production process.

Conclusion

The project was delivered on a turnkey basis, from initial survey to commissioning. The system was fully adapted to the enterprise’s operational conditions.

• Efficiency: optimized grinding and coating processes.
• Quality: consistent surface treatment conditions.
• Environmental Performance: reduced emissions through recirculation.
• Reliability: stable and continuous operation.
• Safety: explosion-proof components and antistatic filtration.

TWEKO delivers customized engineering solutions for industrial applications with full process integration.

Looking for a solution for your paint preparation area with dust extraction and air recirculation?

TWEKO equipment ensures reliability, energy efficiency, and full adaptation to your production requirements.

Get a Commercial Proposal

In January 2025, a defense sector company from Eastern Ukraine announced a tender for the supply and installation of an industrial paint booth to service various types of automotive equipment. TWEKO participated in the tender and secured the contract. The project aimed to create a modern modular system for painting and drying, emphasizing rapid installation, energy efficiency, and explosion-proof safety. The solution’s unique feature is a quick-install modular booth with motorized roller shutters for optimized logistics, diesel heating, and a high-efficiency ventilation system (25,000 m³/h) with two-stage filtration (90–99%). The booth was tailored to the client’s foundation with precise pit geometry (730 mm). Explosion-proof components ensured safety, and efficient commissioning with staff training enabled project completion in a record 120 days, allowing the client to quickly launch operations and meet modern defense sector painting standards. Learn more about solutions for defense equipment.

About the Client

The client, a defense sector company from Eastern Ukraine, specializes in the repair and maintenance of automotive equipment. To ensure high-quality coating application in controlled conditions, a specialized paint booth was required. TWEKO’s solution optimizes painting processes, enhances coating quality, and meets stringent safety standards. To purchase a paint booth for similar needs, contact TWEKO.

Project Objectives

• Design a paint and drying booth with internal dimensions of 7,120 × 5,580 × 3,750 mm for automotive equipment.
• Integrate a diesel-fueled heating system to maintain stable temperatures of 20–60°C.
• Provide supply and exhaust ventilation with a capacity of at least 25,000 m³/h and air purification of 90–99%.
• Install motorized roller shutters (4,200 × 3,600 mm) and personnel service doors with explosion-proof design per GOST 12.1.010-76.
• Develop a construction plan with pit geometry and dimensions for the foundation.

TWEKO’s Solution

TWEKO delivered a customized solution based on the AKFS Standard model KFS.000.00.00-ENERGY, series AKFS-S-7, tailored for automotive equipment. The project was completed turnkey, including sandwich panels, ventilation units, roller shutters, and a control panel.

Booth Structure:

• Frame-based structure with 60 mm sandwich panels (galvanized steel, mineral wool insulation).
• Overall dimensions: 7,120 × 5,580 × 3,750 mm.
• Work zone divided into two sections (4,590 mm each).
• Motorized roller shutters (4,200 × 3,600 mm) with reinforced sealing.
• Floor: concrete with filter pits, 30 mm high grilles.
• Service door: 1 unit, 800 mm wide.
• Ventilation units integrated on the booth’s side.
• Canopy with drainage system to protect the booth and ventilation equipment from weather conditions.

Robust construction and precise geometry ensure durability and rapid turnkey installation.

Thermal Ventilation System:

• Diesel burner heating via heat exchanger.
• Ventilation capacity: 25,000 m³/h with explosion-proof motors.
• Operating temperatures: painting 20–25°C, drying 40–60°C.
• Air ducts (18 units) with brackets.
• Chimney for exhaust gas removal.

Stable temperatures and high ventilation capacity ensure quality painting and fast drying.

Filtration System:

• Two-stage filtration system.
• Pre-filtration: 90–92% (pocket filters, 1,000 × 400 × 200 mm, 2 units).
• Main filtration: 99% (ceiling filters, 1,500 × 1,800 mm, 4 units).
• Additional cardboard and fiberglass filters for post-chamber cleaning.

Two-stage filtration ensures clean air, environmental compliance, and personnel safety.

Lighting and Safety:

• Explosion-proof LED T8 lights (1,200 mm, 4 × 18 W, 8 units) for illumination ≥800 lux.
• Automatic fire alarm system.
• Safety system with automatic air supply shutdown during power interruptions.

High illumination and comprehensive safety features ensure comfort and reliability.

Control System:

• Control panel (1 unit) for managing ventilation, temperature, and operating modes.
• Power: 14 kW.
• Voltage: 380 V, 50 Hz.

User-friendly control panel enables full management of painting and drying processes.

Project Implementation

The project was completed in 120 calendar days, from tender to final delivery. Key stages included:

Tender Request and Contract Award
TWEKO received the request and submitted a proposal for the tender. After a successful evaluation, a contract was signed for project execution.

Analysis and Design
Requirements for the foundation, gates, and ventilation were finalized. A construction plan with pit geometry was provided to the client, adjusted to structural specifications. Visualizations, air duct and chimney drawings, and technical specifications for a canopy with drainage were also prepared to protect equipment from weather conditions.

Equipment Manufacturing
The paint booth’s main components were designed and manufactured: frame, sandwich panels, roller shutters, ventilation units, and diesel heat exchanger. Laser cutting ensured high precision. A detailed assembly drawing with full specifications, including the canopy, was provided.

Installation and Commissioning
After foundation preparation, equipment was delivered to the site, where the installation team worked intensively. A canopy with drainage was installed to protect the booth and ventilation units from rain and other weather factors. Commissioning included filter installation, exhaust testing, and system activation. Coordinated efforts enabled completion ahead of schedule. The final stage involved providing the client with full technical documentation in English, including electrical schematics.

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Results for the Client

• 120 calendar days from tender to completion — rapid project delivery despite foundation adjustments.
• Stable microclimate for painting equipment with 0.25 m/s air velocity and high purification (90–99%).
• Enhanced safety through explosion-proof components and automatic alarms.
• Optimized logistics with motorized roller shutters.
• Energy efficiency via diesel heating and well-designed ventilation.

Client Feedback

Conclusion

This project highlights TWEKO’s expertise in delivering industrial paint booths for the defense sector, focusing on speed, customization, and safety compliance.

Modern Solutions for Defense Equipment

The AKFS Standard series offers an efficient solution for painting automotive equipment with a modular design, motorized roller shutters, and energy-efficient ventilation. The AKFS series provides compact painting systems for industrial needs.

Looking for a reliable paint booth for automotive equipment? Contact TWEKO!

Request a Quote

In May 2025, a client from the Western region of Ukraine announced a tender for the supply and installation of a paint and drying booth for large-scale defense equipment. TWEKO participated and won the tender. The project’s goal was to create a reliable system for painting and drying oversized elements while adhering to safety standards. A unique feature of the solution is the pass-through type booth with heating from the central heating system’s heat carrier to reduce energy costs and integration of an automatic fire suppression system. More about solutions for defense equipment.

About the Client

The client is an enterprise in the Western region specializing in the repair and maintenance of large-scale defense equipment. To ensure high-quality coating application in limited space and with strict safety requirements, a specialized paint booth was needed. TWEKO’s solution optimizes repair processes, improves coating quality, and ensures reliable equipment operation. To buy a spray booth for similar tasks, contact TWEKO. Industrial paint booths from TWEKO provide professional coating with ventilation and filters tailored for efficiency.

Project Objectives

• Creation of a pass-through paint and drying booth with internal dimensions of at least 9000 × 4000 × 4500 mm for working with large equipment.
• Integration of a heating system from the central heating heat carrier to reduce energy costs and maintain temperatures of 20–25°C.
• Provision of supply and exhaust ventilation with a capacity of at least 27000 m³/h, air speed of 0.3 m/s, and purification level of 91–99.95%.
• Installation of 4-leaf swing gates sized at least 3800 × 4500 mm and service doors for personnel with explosion-proof design in accordance with GOST 12.1.010-76 and GOST 12.1.004-91.
• Integration of an automatic fire suppression and alarm system to ensure safety in specialized production conditions.
• Additionally: Consideration of paint booth ventilation principles for optimal air circulation and energy savings.

Solution from TWEKO

TWEKO implemented a customized solution based on the IKFS Diagonal model KFS.000.00.00-ENERGY, series IKFS-D-P-10, adapted for special-purpose equipment. The project was delivered turnkey with full equipment, including filter frames, air ducts, technical compartments, and control panel. Spray booths from TWEKO are professional equipment for applying coatings, ideal for industrial needs like paint booth with water curtain or dry filter options.

Booth Design: Frame-bearing enclosure made of 80 mm sandwich panels (galvanized steel, mineral wool insulation, foam for gates due to urgency). Overall dimensions — 9300 × 7800 × 5300 mm, working area — 9000 × 4000 × 4500 mm. Pass-through type with diagonal airflow for optimal logistics. Gates — 4-leaf swing (3800 × 4500 mm) with profiled seal, bolt locks, and guides. Floor — concrete with metal plates temporarily removed for booth installation and reinstated afterward. Integrated operator room (operator stand 600 × 280 × 980 mm), personnel doors (2 pcs., 80 mm wide), ventilation units.

Thermal Ventilation Group: Units located on the side of the booth, heating from water heat carrier via calorifier and mixing unit. Ventilation capacity — 27000 m³/h with explosion-proof motors. Vortex heat exchanger provides temperatures: painting — 16–24°C, drying — 20–80°C. Installed three manual dampers (900 × 300 × 160 mm, 900 × 400 × 160 mm, 1000 × 600 × 160 mm) with busbars (P=30 mm). Air ducts (22 units) with brackets and straight exhaust (500 mm).

Filtration System: Two-stage: preliminary (91–92%, pocket filters 1050 × 440 × 250 mm, 2 pcs.), main (99.95%, ceiling filters 1600 × 2000 mm, 6 pcs.), post-chamber (94% pigment, cardboard filters 2000 × 1000 mm, 4 pcs., fiberglass 2000 × 1000 mm, 4 pcs.). Activated carbon used for additional purification.

Lighting and Safety: Explosion-proof corner LED fixtures T8 (1200 mm, 4 × 18 W, 12 pcs.) for illumination ≥900 lux. Integrated automatic fire alarm and suppression system. Safety system blocks compressed air supply in the absence of voltage (pneumatics kit). Added emergency exits, input cover for control panel water protection, gutters over air ducts for rainwater drainage.

Control System: Control panel (2 pcs., one in the exhaust cabinet) for ventilation and temperature control. Power — 16 kW, voltage 380 V, 50 Hz.

Additional Elements: Flat floor without channels, mounting angles, profiles, cover strips (130 × 130 mm), cable trays, fastener kit, penofol for insulation. Mounting ties with ±10 mm accuracy for foundation.

Implementation Process

The project was completed within 90 calendar days — from tender victory to fully operational solution. Works were divided into several key stages:

Receiving the Request and Tender Victory.
In March–May 2025, TWEKO received the request, participated in the tender, and won.

Analysis and Design.
During discussions with the client, details on floor construction, heating system, and gates were clarified. Decisions included water heating from central heating and four-leaf swing gates. After site visit, booth dimensions were adjusted, and visualization with placement plan was prepared for approval.

Equipment Manufacturing.
Nodes and assemblies were developed and manufactured: exhaust cabinets, air ducts, thermal ventilation unit, calorifier, ceiling elements, and gates. Laser cutting production was involved for certain parts to speed up the process. By the end of May, the booth assembly drawing was ready.

Installation and Commissioning.
In June, equipment was delivered to the site and the booth installed. An automatic fire suppression system was additionally integrated. Early July was dedicated to finalizing details and completing installation works. On July 9, 2025, the project was successfully handed over with signed acts, training, and full technical documentation package in English with electrical diagrams.

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Results for the Client

• 90 calendar days from tender to ready solution — rapid implementation of a complex project.
• Stable microclimate for defense equipment painting with air speed of 0.3 m/s and high purification.
• Enhanced safety through explosion-proof elements, automatic fire suppression, and system blocking.
• Optimized logistics due to pass-through type and convenient gates, space savings in a 6510 mm high room.
• Reduced energy costs thanks to central heating and energy-efficient ventilation.
• Professional preparation zone for painting with compliance to all standards for industrial paint chambers.

Client Feedback

Conclusion

This project highlights TWEKO’s expertise in creating spray booths for defense equipment, focusing on customization, rapid implementation, and compliance with strict safety standards. Paint booth dimensions and filters ensure top performance.

Modern Solutions for Defense Equipment

The IKFS Diagonal series is a modern solution for painting large equipment, with diagonal airflow, energy-efficient microclimate, two-stage filtration, and explosion-proof safety. The KS series offers compact painting complexes for industrial needs.

Need a Paint Booth? Contact TWEKO!

Request a Commercial Proposal

In May 2025, OBRA CONSTRUCTION GROUP, a Lviv-based construction company, partnered with TWEKO to design an industrial paint booth for their production facility. The goal was to ensure ergonomic working conditions for painters and deliver consistent coating quality. The project stands out due to its innovative water curtain technology, which captures paint overspray effectively, and specialized capture lamellas that expand the workspace and enhance process efficiency.

About the Client

OBRA CONSTRUCTION GROUP, headquartered in Lviv, is a general contractor specializing in construction, engineering, and development services. The company undertakes diverse projects, including industrial and commercial facilities, as well as specialized zones for material processing. To meet the demands of their wooden products requiring high-quality water-based coatings, OBRA CONSTRUCTION GROUP collaborated with TWEKO to modernize their painting operations. The main objectives were to achieve consistent coating quality, provide a safe and ergonomic workspace, and integrate a modern industrial paint booth into their production processes.

Project Objectives

OBRA CONSTRUCTION GROUP tasked TWEKO with creating a state-of-the-art painting facility for wooden products. Key requirements included:

• Designing a spray booth optimized for water-based coatings;
• Ensuring safe and ergonomic conditions for painters;
• Efficiently capturing paint overspray to maintain a clean production facility;
• Seamlessly integrating the equipment into the facility’s layout, with consideration for the designated painting zone;
• Providing high-efficiency filtration through a water curtain to capture paint particles;
• Installing capture lamellas to expand the workspace;
• Prioritizing energy efficiency and operational safety.

The client provided detailed information on product types, planned output, and the facility layout with the designated painting zone. Based on this, TWEKO designed an exhaust spray booth from the AS Hydro series (model ASH-4), enhanced with capture lamellas to maximize the workspace.

TWEKO’s Solution

To meet the client’s needs, TWEKO developed and installed an industrial paint booth model KF.000.00.00-ENERGY (AS Hydro series, ASH-4), fully customized for OBRA CONSTRUCTION GROUP. Leveraging proven technology from the AS Hydro series, the spray booth ensures reliability, energy efficiency, and safety. The water curtain effectively captures paint overspray, maintaining a clean workspace and adhering to modern environmental standards. This solution delivers consistent coating quality for wooden products while providing an ergonomic working environment for painters.

Technical Specifications of ASH-4:

• Dimensions:
  • Total length with fans: 9,566 mm
  • Exhaust booth width: 4,339 mm
  • Height: 2,386 mm
• Equipment:
  • Galvanized steel structure (two exhaust sections with water curtain)
  • Two ventilation units VC 14-46 №4 with spark-proof motors (AIR 112 MA6, 3 kW, 1,000 rpm), mounted on separate frames
  • Two circulation pumps Pedrollo D 10 (380 V)
  • Water curtain system with pressure regulation and double overflow
  • Four PaintStop filter cartridges (up to 96.7% efficiency)
  • Control panel with thermostat, hour meter, and status indicators
  • Energy-efficient LED T8 lighting (2×18 W, 600 mm length)
• Structural Features:
  • 45° angled capture lamellas (side and top) to expand the workspace and capture overspray efficiently
  • Installed on a flat floor, no mounting pit required
  • Positioned in the center of the facility, with power and water supplies connected from the side
  • Air ducts routed upward through symmetrically placed fans on both sides
• Performance:
  • Airflow: 13,000 m³/h
  • Air velocity in the work zone: 0.25–0.40 m/s
  • Circulating water volume: 800 L
  • Water flow: 600 L/min

The ASH-4 spray booth ensures safe operation with spark-proof components (motors and lighting) and complies with GOST 12.2.003-91 and PUE standards. The water curtain and PaintStop filters minimize emissions, while the control panel simplifies operation. The project was delivered turnkey, including mounting frames, fans, pumps, and a water circulation system.

Project Implementation

OBRA CONSTRUCTION GROUP requested a solution from the AS Hydro series. After analyzing the facility layout and product specifications, TWEKO proposed a wood finishing spray booth KF.000.00.00-ENERGY (AS Hydro series, ASH-4), tailored for water-based coatings. The project was executed in several phases:

Phase 1: Technical Specification Approval
The client provided the facility layout, output targets, and product details. The booth’s central placement and the use of a water curtain for water-based coatings were finalized.

Phase 2: Design and Drafting
TWEKO’s specialists created visualizations and technical drawings. Capture lamellas at a 45° angle with a 2,500 mm top sheet were included to expand the workspace. Air duct placement, water supply points, and electrical connections were coordinated.

Phase 3: Manufacturing and Shipping
The spray booth was manufactured with all approved features, including the water curtain, capture lamellas, and mounting solutions. The client handled delivery and unloading.

Phase 4: Installation and Commissioning
Installation was completed on schedule. The spray booth was set up in the designated area, connected to power and water, and the fans, circulation pump, and control system (including nozzle pressure regulation) were configured.

Phase 5: Launch and Acceptance
After test operations, the spray booth was launched. The client confirmed compliance with specifications and received a 12-month warranty.

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Results for the Client

• Stable microclimate with 13,000 m³/h ventilation and 0.25–0.40 m/s air velocity, ensuring uniform coating application.
• Efficient filtration via a 600 L/min water curtain and four PaintStop filters (96.7% efficiency), keeping the facility clean.
• Expanded workspace with 45° capture lamellas, boosting productivity and simplifying handling of large products.
• Energy-efficient water curtain system (7.5 kW), reducing operational costs.
• Safe operation with spark-proof fans (AIR 112 MA6 motors) and LED lighting, compliant with GOST 12.2.003-91 and PUE standards.
• Cost-effective installation on a flat floor, eliminating the need for a mounting pit.
• Flexible design allowing integration of a drying module or adaptation to future production needs.
• Durable construction with galvanized steel, Pedrollo D 10 pumps, and a 12-month warranty, minimizing maintenance costs.
• Project completed on schedule, enabling production launch without delays.

Client Feedback

Conclusion

This project highlights TWEKO’s expertise in delivering specialized industrial paint booths for the woodworking industry. The ASH-4 exhaust spray booth, customized to the facility’s layout, ensures consistent coating quality and ergonomic working conditions. The water curtain, energy-efficient operation (7.5 kW), and spark-proof components demonstrate TWEKO’s ability to tackle complex projects while prioritizing safety and environmental standards.

Advanced Solutions for Woodworking

The AS Hydro series, particularly the ASH-4 model from TWEKO, is engineered for high-quality wood finishing. It delivers a stable microclimate and superior overspray filtration through a water curtain (4×1.9 m, 600 L/min) and four PaintStop filters (up to 96.7% efficiency). With 13,000 m³/h airflow and an expanded workspace, painting time is reduced by up to 20%, boosting productivity. Safety is ensured by spark-proof fans (VC 14-46 №4 with AIR 112 MA6 motors) and LED lighting, while energy-efficient operation (7.5 kW) lowers costs. Easy installation without a mounting pit, a flexible design for adding a drying module, and a 12-month warranty make this solution ideal for woodworking enterprises.

Learn more about our industrial painting and drying solutions and how we can optimize your production today!

Need an industrial paint booth for wood finishing? Contact TWEKO — we’ll deliver the optimal painting solution for your needs!

Request a Quote

In November 2024, Alliance Pack LLC, a leading manufacturer of wooden furniture, approached TWEKO to create a spray booth in Zhydachiv, Ukraine. The goal was to modernize the painting department to ensure high-quality application of coatings on chairs and tables. The project’s uniqueness lay in installing the booth on a flat floor without extraction pits, reducing installation costs. After agreeing on technical requirements, TWEKO designed, manufactured, and installed a KF series spray booth with dry two-stage filtration, tailored to the production needs, completing the project in July 2025.

About the Client

Alliance Pack LLC, based in Zhydachiv, Lviv Region, specializes in manufacturing wooden chairs and tables for the Ukrainian and European markets. In 2024, leveraging a grant program, the company decided to upgrade its painting department to improve the quality of coatings, accelerate production processes, and ensure compliance with safety and environmental standards. For this project, Alliance Pack LLC chose TWEKO, trusting our expertise in creating modern spray booths.

Project Objectives

The goal was to modernize the painting department of Alliance Pack LLC by installing a spray booth for applying coatings on wooden products. Requirements:

• Spray booth with internal working zone dimensions of 5000×4100×2600 mm for processing chairs and tables.
• Installation on a flat floor without extraction pits to save costs.
• Dry two-stage filtration with EU3 class cleaning.
• Electric heat exchanger to heat air to +20 °C at ambient temperatures of +5…+10 °C.
• Integration with the client’s utilities and provision of overpressure to prevent dust ingress.
• Project completion by July 2025.

TWEKO’s Solution

TWEKO delivered a comprehensive solution:

• KF.000.00.00-ENERGY Spray Booth (KF-5 Series). The booth, with internal working zone dimensions of 5000×4100×2600 mm and external dimensions of 5120×5290×3010 mm, was installed on a flat floor, eliminating the need for extraction pits and saving costs. Equipped with:
  • Electric heat exchanger (24 finned heating elements, total power 72 kW) for heating air to +20 °C at ambient temperatures of +5…+10 °C.
  • Two-stage dry filtration system (coarse and fine filters, EU3 class, efficiency up to 89–96.7%) for removing paint aerosols.
  • Inlet ventilation unit (VC 14-46 No. 5, AIR 160S6 motor, 5.5 kW, 1000 rpm, capacity 8000 m³/h).
  • Exhaust ventilation unit (VC 14-46 No. 4, AIR 132M6 motor, 4 kW, 1000 rpm).
  • Lighting (LED lamps, 24 units, 18 W, 6500 K, total power 1 kW, 6500 lumens).
  • Control panel with thermostat, hour meter, voltage indicators, and emergency temperature sensors (+90 °C and +115 °C).
  • Swing gates (2400×2000 mm) and service doors for convenient access.
• Installation Works. TWEKO performed the dismantling of old equipment, integrated the booth with utilities (380 V/50 Hz power supply, 20–30 kW, with 10 kW for motors and lighting, 10–20 kW for the heat exchanger), routed the exhaust duct through a window, and conducted commissioning.
• Technical Support. Provided supervision installation, staff training, and safety briefings in accordance with GOST 12.2.003-91 and PUE standards.

Project Implementation

Alliance Pack LLC approached TWEKO with a request for an FPH painting station with water filtration and a robot for two workplaces. The need arose due to the modernization of the painting department and the desire to ensure high-quality painting of wooden chairs and tables. The client utilized a grant program to fund the project. After analyzing the client’s needs, TWEKO proposed a KF series spray booth with dry filtration. The project was implemented in several stages:

Stage 1. Site Visit and Technical Specification Approval

TWEKO specialists visited the site in Zhydachiv, conducted measurements, and finalized the technical specifications. Based on the client’s plan (1.7 m clearance from the wall), the booth’s design was adapted, increasing the internal working zone to 5000×4100×2600 mm for convenient painting of chairs and tables.

Stage 2. Design and Drafting

The placement of the thermal-ventilation cabinet (TVC) and exhaust duct through a window was agreed upon, and TWEKO’s team prepared detailed drawings for key components—gates (2400×2000 mm), ventilation units (VC 14-46 No. 5 and No. 4), ACC2.5 cabinet, ceiling, booth, and ducts. The heat exchanger was equipped with 24 finned heating elements (72 kW) for uniform heat distribution, with the TVC designed symmetrically with the heating element outlet on the control panel side.

Stage 3. Preparation for Transport and Shipment

Power requirements were finalized at 20–30 kW (10 kW for motors and 6500 K LED lighting, 10–20 kW for the heat exchanger) to maintain a booth temperature of +20 °C at ambient temperatures of +5…+10 °C. The booth was prepared for shipment under FCA terms, with the client providing transportation, unloading, and necessary equipment, including a covered truck, forklift, and a team of 3–5 people.

Stage 4. Installation, Integration, and Commissioning

Installation was carried out according to the client’s schedule under the supervision of a lead installer. A minor issue with the exhaust duct opening placement was promptly resolved. After integrating the booth with utilities (380 V/50 Hz power supply), overpressure (10–30 Pa) was set up, the two-stage dry filtration (EU3, up to 96.7%) was tested, and all necessary parametric adjustments were made for a safe and efficient launch.

Stage 5. Launch and Acceptance

The booth was successfully launched and commissioned. The client signed an acceptance certificate, confirming compliance with technical documentation, and received a warranty (12 months from launch, up to 15 months from shipment). The client declined a voltage relay, signing a corresponding waiver. TWEKO conducted staff training and safety briefings (GOST 12.2.003-91, PUE).

The client also expressed interest in further modernization—adapting the booth for a conveyor system and creating a drying booth. TWEKO confirmed its readiness to implement such projects in the future.

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Results for the Client

• Improved coating quality due to two-stage dry filtration (EU3, efficiency up to 96.7%) and overpressure (10–30 Pa), preventing dust ingress.
• Significant reduction in processing time (approximately 20%) due to optimized painting and heating to +20 °C, increasing the painting department’s productivity.
• Cost savings from installing the KF.000.00.00-ENERGY booth (KF-5 series) on a flat floor without extraction pits, reducing capital expenses.
• Maximum safety with explosion-proof components (AIR 160S6/132M6 motors, sealed LED fixtures), emergency temperature sensors (+90 °C, +115 °C), and compliance with GOST 12.2.003-91 and PUE standards.
• Functional control via a panel with a thermostat, hour meter, voltage indicators, and emergency temperature alerts for ease of operation.
• Flexibility and scalability: the booth can be adapted for a conveyor system or converted into a drying booth without major modifications.
• Reliability ensured by explosion-proof components, high-quality construction, and a 12-month warranty, minimizing maintenance costs.
• Timely project completion and a tailored solution for Alliance Pack LLC’s furniture production, enhancing coating quality and enterprise competitiveness.

Client Feedback

Conclusion

The project was completed on July 1, 2025, providing Alliance Pack LLC with a modern KF.000.00.00-ENERGY spray booth (KF-5 series). TWEKO adapted the equipment to the client’s needs, performed installation and commissioning, resulting in improved product quality and accelerated production.

The implemented solution ensures efficient and uniform coating application, reduces processing time, enhances workplace safety, and lowers operational costs. The integration of modern filtration, ventilation, and heating systems guarantees stable booth performance, while its flexible design allows for future upgrades to meet additional production needs.

TWEKO’s comprehensive approach demonstrates professionalism in delivering turnkey projects and confirms the reliability and durability of equipment for furniture manufacturers striving for high quality and efficiency.

Modern Solution for Furniture Manufacturers from TWEKO: KF Series Spray Booth

The KF series spray booth from TWEKO is versatile equipment designed for efficient painting and drying of various products. It provides a complete processing cycle: from applying coatings to drying, with customizable temperature and time settings, equipped with intelligent control, two-stage filtration (EU3, efficiency up to 96.7%), explosion-proof lighting, and an energy-efficient heat exchanger.

Key Features:

• Versatility: Suitable for various coatings, including primers, water-based paints, enamels, and varnishes.
• Intelligent Control: Equipped with a programmable logic controller (PLC) that automates painting, purging, and cooling processes, optimizing energy consumption.
• Safety and Compliance: Made from non-combustible materials, equipped with an automatic fire suppression system and explosion-proof fans. An automatic safety interlock stops paint or compressed air supply to spray devices if ventilation fails, ensuring operator safety.
• High Efficiency: High air exchange rate (at least 200 times per hour in painting mode and 100 times per hour in drying mode) ensures uniform coating without runs and rapid drying of painted surfaces.
• Flexible Settings: Temperature adjustment from 16 to 80 °C allows adaptation to specific material and product requirements.

The KF series spray booth from TWEKO is a reliable and efficient solution for businesses engaged in painting various products, ensuring high-quality processing and workplace safety.

Planning to modernize your furniture production painting department? Trust TWEKO’s professionals for a turnkey solution!

Request a Commercial Proposal

In February 2025, the Slovak company JOKERTRIKE s.r.o. approached TWEKO to design a spray booth with drying capabilities and heating up to 50°C. The project’s uniqueness lies in its adaptation to site conditions, correcting height disparities, and compliance with stringent European aviation industry standards. TWEKO’s team designed, manufactured, and commissioned a spray booth model IKFS Diagonal from the IKFS series with a diesel burner. The project was completed on August 8, 2025, under FCA (Free Carrier) terms with supervised installation in Slovakia.

About the Client

JOKERTRIKE s.r.o., established in 2005 in Topoľčany, Slovakia, specializes in the development and production of sports aircraft, including two- and single-seat powered hang gliders and Joker gyrocopters. The company also manufactures high-quality components for the mechanical engineering, automotive, and aviation industries using advanced CNC machining centers. JOKERTRIKE’s products are distinguished by innovative design, reliability, and competitive pricing, securing success in markets such as Estonia, the USA, Germany, the Philippines, and China. In 2025, the company commissioned TWEKO to supply a spray booth to optimize coating applications on tricycles and gyrocopters, enhancing finish quality, accelerating production, and meeting European environmental and safety standards.

Project Objectives

The project aimed to create optimal conditions for high-quality painting and drying of coatings on tricycles and gyrocopters at JOKERTRIKE s.r.o.’s facility. Key requirements included:

• A spray booth with diesel heating up to 50°C.
• Energy-efficient ventilation with high-performance motors (5.5 kW for intake and exhaust).
• Adaptation to site conditions with correction of height disparities.
• Implementation under FCA terms with supervised installation.

TWEKO’s Solution

TWEKO developed a tailored solution:

• Spray Booth KFS.000.00.00-ENERGY“D” (IKFS-D-5 series). Equipped with a Unigas LO-200 diesel burner (heating up to 50°C, maximum 60°C), VC14-46 NO.5 ventilators (5.5 kW, 11,000 m³/h capacity), maintaining overpressure of 10–30 Pa. The structure features sandwich panels with mineral wool insulation, “dry” filtration (ceiling, cardboard, and fiberglass filters), a frequency converter for ventilation control, and LED lighting (6500 lumens). The booth was adapted to the site by milling the concrete base to correct a height disparity to +10 mm.
• Automated Control System. The control panel enables precise temperature settings (22°C for painting, up to 60°C for drying), automatic mode switching (cleaning, heating, drying, cooling), and pressure control via pneumatic valves.

The project was executed under FCA terms with supervised installation by a TWEKO specialist, ensuring compliance with Slovak and European safety and environmental standards.

Project Execution

In February 2025, JOKERTRIKE contacted TWEKO with a request to create a spray booth. TWEKO’s team promptly prepared a commercial proposal, and by April 2025, completed the design documentation for the KFS.000.00.00-ENERGY“D” spray booth from the IKFS Diagonal series (model IKFS-D-5), enabling immediate production. To adapt to site conditions, a height disparity of +25 mm was corrected by milling the concrete base by 15 mm, achieving a level of +10 mm. The spray booth, featuring sandwich panels, roller shutter gates (2500×2000 mm), a Unigas LO-200 burner, filters (ceiling 2720×2000 mm, cardboard, fiberglass), and LED lighting (6500 lumens), was manufactured on schedule. Shipment (weight 2200 kg, volume 85 m³) took place in late June 2025. Despite logistical challenges of international delivery, supervised installation began in July with TWEKO’s team. The client provided tools (angle grinders, perforator, silicone and rivet guns) and accommodation. Commissioning, including testing of ventilators (5.5 kW, 11,000 m³/h), frequency converter, and control panel, was completed on August 8, 2025.

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Results for the Client

• High-quality painting of tricycles and gyrocopters due to the Unigas LO-200 diesel burner (heating to 50–60°C) and powerful VC14-46 NO.5 ventilators (5.5 kW, 11,000 m³/h capacity). The diagonal airflow of the IKFS Diagonal spray booth minimizes turbulence, ensuring uniform coating application, enhancing the aesthetic quality and durability of JOKERTRIKE’s products.
• Up to 15% energy savings thanks to the frequency converter and automated control system, precisely regulating pressure (10–30 Pa) and temperature (22°C for painting, up to 60°C for drying). This enables JOKERTRIKE to reduce operational costs and optimize production processes, ensuring stable operation of the spray booth.
• Reliable installation of the spray booth by milling the concrete base (from a height disparity of +25 mm to +10 mm), ensuring perfect leveling and structural stability. Site adaptation optimized workshop space and simplified equipment integration into existing production.
• Scheduled commissioning of the painting facility in August 2025 enabled JOKERTRIKE to start serial painting of tricycles and gyrocopters on time, boosting productivity and competitiveness in the international market.
• Compliance with Slovak and European standards (ISO 9001:2015, ČSN EN 13355, CE marking), ensuring safe and environmentally friendly operation. The spray booth is equipped with two-stage “dry” filtration (cardboard labyrinth, EU5 fiberglass) and explosion-proof LED lighting (6500 lumens), guaranteeing high-quality painting and safe working conditions for the aviation industry.

Conclusion

The project for JOKERTRIKE s.r.o., completed in August 2025, provided the company with a modern spray booth model IKFS-D-5 for tricycle and gyrocopter production. TWEKO demonstrated expertise in executing international projects within tight timelines, adapting equipment to site conditions and ensuring compliance with Slovak and European standards (ISO 9001:2015, ČSN EN 13355, CE marking). Innovative solutions, such as diagonal airflow, two-stage “dry” filtration, and energy-efficient LED lighting, guarantee high-quality coatings and safe operation in the aviation industry. JOKERTRIKE’s trust in TWEKO confirms our ability to deliver reliable painting facilities for complex industrial tasks.

Modern Solution for the Aviation Industry from TWEKO

For painting sports aircraft, TWEKO offers spray booths from the IKFS series, particularly the IKFS Diagonal model with diagonal airflow. The equipment is certified to ISO 9001:2015, ČSN EN 13355, and carries CE marking, confirming compliance with European safety and quality requirements. ISO 9001:2015 certification ensures a systematic approach to quality management, covering all stages from design to installation, minimizing risks and ensuring stable operation of the spray booth. The ČSN EN 13355 standard outlines requirements for spray booths, including ventilation efficiency, filtration, and explosion protection, critical for high-safety industries like aviation. CE marking confirms compliance with EU directives on safety, health, and environmental standards, enabling seamless use in Europe and protecting workers from harmful emissions and fire risks. The spray booth provides an optimal microclimate with diagonal airflow, diesel, gas, or electric burners, and “dry” filtration (ceiling, cardboard, fiberglass filters). The IKFS Diagonal model minimizes turbulence, ensuring uniform coating. The frequency converter and automated control panel save resources, while the modular design with sandwich panels and LED lighting simplifies installation and relocation. The IKFS series meets industrial demands for quality, efficiency, and reliability.

Planning to equip a spray booth for aircraft? Contact TWEKO — we guarantee a professional solution for your production!

Request a Commercial Proposal

In September 2024, an agricultural enterprise from Zaporizhzhia approached TWEKO with a request for an exhaust cabinet with a water curtain from the AS Hydro (ASH-1) series to purify air from paint aerosol. TWEKO designed, manufactured, and installed the cabinet, adapting it to the client’s existing utilities. The project was completed in July 2025.

About the Client

The agricultural enterprise in Zaporizhzhia specializes in agricultural production and equipment processing, requiring effective solutions for air purification from paint aerosol during equipment painting. In 2024, the client contacted TWEKO to replace an outdated exhaust cabinet with a modern model that meets safety and environmental standards.

Project Objectives

The goal was to ensure air purification from paint aerosol in the enterprise’s workshop. Requirements:

• An exhaust cabinet with a water curtain for capturing aerosol particles.
• Integration with existing utilities (390 mm air duct, 50 mm sewage, 3/4″ water supply).
• Dismantling of the old cabinet and integration into the existing system.

TWEKO’s Solution

TWEKO implemented the following solution:

• AS Hydro (ASH-1) Exhaust Cabinet. Equipped with a water curtain (1×0.9 m) with three-stage filtration (water + Paint Stop EU4, up to 95% purification), an explosion-proof fan (2200 m³/h, 1.98 kW), a water pump (1.2 kW, 200 l/min), and sealed LED lighting (2×18 W). The cabinet was integrated with the client’s utilities (390 mm air duct, 50 mm sewage, 3/4″ water supply with a ball valve) via a flexible insert, transition, and round air duct.
• Installation Work. TWEKO performed dismantling of the old cabinet, integration into the utilities, and commissioning, ensuring safety and efficiency.

Project Implementation

The agricultural enterprise contacted TWEKO with a request for an AS Hydro (ASH-1) exhaust cabinet. A commercial proposal was promptly provided, and work began shortly after the technical specification was approved.

The client agreed to replace the old cabinet, including dismantling the old fan. TWEKO adapted the equipment to the existing utilities: air duct, sewage, and water supply. The water supply line was positioned under the nozzle bracket to avoid submersion. Despite challenges with the water inlet placement and air duct contamination, the TWEKO team quickly relocated the hose, cleaned the fan, and installed a cap on the exhaust. Installation was successfully completed, and commissioning enabled early equipment operation.

Results for the Client

• Air purification from aerosol up to 95% due to the water curtain and three-stage filtration (water + Paint Stop EU4).
• Integration with utilities (390 mm air duct, 50 mm sewage, 3/4″ water supply) with a ball valve.
• 15% reduction in equipment processing time.
• Safety ensured by an explosion-proof fan, automatic shutdown, and air duct cleaning.

Client Feedback

Conclusion

The project was completed on July 14, 2025, providing the agricultural enterprise in Zaporizhzhia with an ASH-1 exhaust cabinet for air purification. TWEKO successfully integrated the equipment into existing utilities and completed the project ahead of schedule.

Modern Solution from TWEKO: AS Hydro (ASH-1)

The AS Hydro (ASH-1) cabinet is equipped with a water curtain (1×0.9 m), three-stage filtration (water + Paint Stop EU4, up to 95% purification), an explosion-proof fan (2200 m³/h, 1.98 kW), a water pump (1.2 kW, 200 l/min), and LED lighting (2×18 W). Its modular design, automatic shutdown, and non-combustible materials enhance safety and convenience. The AS Hydro series is ideal for agricultural enterprises requiring air purification.

Planning to equip your agricultural enterprise’s painting section? Contact TWEKO—we’ll adapt the equipment to your requirements and needs.

Request a Commercial Proposal

TWEKO designed, manufactured, and commissioned a custom paint booth with a dry filtration system for an enterprise specializing in the fabrication and processing of large-scale metal structures. The solution was implemented as stationary equipment with a linear layout and fully integrated engineering systems. The project was executed in accordance with the specific production requirements of the customer — from engineering design and equipment manufacturing to installation and commissioning directly at the production site.

About the Client

The project customer is TAD, an industrial enterprise and Ukrainian manufacturer of special trailers designed for transporting oversized, heavy, and non-standard cargo. The company’s production facilities are located in the Khmelnytskyi region of Ukraine.

TAD specializes in the development and production of trailer equipment tailored to individual customer requirements and serves the needs of logistics, industrial, and infrastructure projects.

High-quality surface preparation, painting, and drying of large-scale metal structures play a critical role in TAD’s production process. Given the size of the products and the specific nature of their portfolio, the company required paint booth and drying equipment customized to match their product range, workshop layout, and internal technological processes.

Solution

TWEKO developed a comprehensive engineering solution for painting and drying large-scale metal structures, taking into account the specifics of TAD’s production, product dimensions, and the layout of the existing workshop. The project covered the full scope of work — from detailed engineering and structural adaptation to equipment manufacturing, installation, and commissioning on site.

At the core of the solution is a stationary paint booth of the IKFS series, model IKFS-Z, featuring a linear layout and fully integrated engineering systems. This approach ensured a logical organization of the technological process, stable processing conditions for extra-long products, and seamless integration into the existing production infrastructure without changing the overall workshop logistics.

The booth is equipped with:

• Supply and exhaust ventilation system with controlled air supply and extraction, creating stable conditions in the working area during application of liquid coatings.
• Dry air filtration system, including a supply air pre-filter, ceiling fine filters, and floor cassettes for capturing paint overspray.
• Thermo-ventilation units integrated into the booth structure, providing air heating and circulation across various technological modes.
• Centralized electrical control panel with status indication of main units and zone-based parameter control, including management of operating modes, lighting, and drying phases (purge, temperature ramp-up, drying, cooling).
• Safety interlocks and monitoring systems that prevent equipment operation under unacceptable temperature, pressure, or engineering system conditions.
• Safety and status indication systems for engineering components, including monitoring of fire damper positions within ventilation modules.

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The ventilation and filtration system was designed to meet requirements for dry capture of paint overspray while protecting engineering components. Process control is implemented through a centralized electrical panel with zoned parameter monitoring, allowing operators to manage painting and drying processes according to production needs.

The solution was executed as a fully custom project, adapted to the specific operating conditions and product range of the customer, with a strong focus on reliability, process controllability, and industrial-grade durability.

Technical Specifications

Key Engineering Features

• Linear booth layout. Enables processing of oversized products without complex internal maneuvers and simplifies integration into existing workshop logistics.
• Vertical airflow pattern. Clean air supplied from above and extracted through the floor ensures stable coating conditions and efficient overspray capture.
• Dry filtration system. Multi-stage dry filtration eliminates the need for water and is fully adapted for industrial operation.
• Distributed ventilation and heating system. Thermo-ventilation units operate as a unified system, providing uniform air circulation and controlled drying modes.
• Zoned process control. Centralized control panel enables precise management of painting, drying, purge, and cooling phases.
• Integrated safety systems. Interlocks and monitoring prevent operation under unsafe conditions, including fire damper position control.
• Full adaptation to customer requirements. Booth structure, engineering systems, and automation were designed specifically for actual operating conditions and product dimensions.

Result for the Customer

As a result of the project, the customer received a complete paint booth and drying solution fully integrated into their existing production chain for manufacturing special trailers. The booth ensures stable and repeatable conditions for painting and drying large-scale metal structures.

Implementation of this custom-designed equipment enabled a controlled and manageable coating process in full compliance with product requirements and internal quality standards. The customer can now process products of varying dimensions within a single technological solution without altering overall production logic.

Integration of ventilation, filtration, and control systems into a unified architecture ensures predictable industrial-grade performance and operational convenience. The delivered solution establishes a solid foundation for further production scaling and capacity expansion.

Conclusion

This project confirms TWEKO’s approach to industrial equipment development — delivering comprehensive engineering solutions tailored to real production conditions and customer-specific requirements. All stages, from design to commissioning, were executed within a unified engineering framework.

The implementation of a custom-designed paint booth enabled seamless integration of new equipment into the existing production infrastructure without disrupting overall process organization. The solution provides a reliable platform for serial production of large-scale metal structures and future growth.

The project demonstrates TWEKO’s readiness to handle non-standard challenges, extreme product dimensions, and complex operating environments — delivering practical, high-value engineering solutions for industrial enterprises.

If your business requires a custom technological solution for surface preparation, painting, and drying of oversized products, the TWEKO team is ready to design, manufacture, and implement equipment tailored to your production specifics and real operating conditions.

Get a commercial proposal

In May 2025, a client from the Khmelnytskyi region approached TWEKO with a request to organize an efficient exhaust system for a painting section handling small automotive parts. The TWEKO team implemented a project involving the manufacturing and delivery of an exhaust cabinet as part of the paint booth ASS-Compact series. The equipment was delivered fully assembled, enabling the client to independently commission the system, saving time and installation costs while fully meeting all technical requirements.

About the Client

A private entrepreneur from Khmelnytskyi specializes in painting small automotive parts of various brands and types. Their primary goal is to ensure high-quality surface treatment and safe working conditions. In 2025, TWEKO became a partner in modernizing the painting section, offering an effective exhaust system solution.

Project Objectives

The project aimed to equip a painting section for automotive parts with an efficient exhaust system that complied with the workshop’s conditions and ensured a safe working environment.
Key client requirements:

• Reliable removal of paint and coating fumes without harm to operators.
• Minimal interference with the workshop’s structure, featuring a 100 mm thick sandwich panel facade wall.
• Ability for rapid installation without involving external installers.
• Delivery of equipment within a tight timeline — between May and June 2025.

TWEKO’s Solution

Based on the client’s request, the TWEKO team offered a customized solution, which included:

• Paint Booth Model КФ.000.00.00-ENERGY (ASS-Comp-2 Series) with an integrated exhaust system, efficiently removing paint fumes from the work area.
• Adaptation of the booth’s structure to the specific conditions of the facility, accounting for the 100 mm thick facade wall and air duct installation needs.
• Placement of the fan on an adjustable stand, allowing precise height adjustment (+150 mm from floor level).
• Delivery of the equipment fully assembled with high-quality packaging, enabling the client to commission the system independently without additional installation expenses.

Project Implementation

The request was received on May 2, 2025. The TWEKO team promptly developed a technical solution, considering the workshop’s specifics. On May 5, an order was placed for the ASS-Comp-2 paint booth, with requirements defined for air ducts and the adjustable fan stand (+150 mm from floor level). On May 8, visualization and drawings were completed, including the frame, mounting frame, and air duct line. Equipment manufacturing began immediately after the technical specification was approved. On June 13, the client confirmed that the booth should be delivered fully assembled, provided with high-quality packaging. By June 30, 2025, the equipment was fully prepared for shipment. The opening for the fan installation was cut on-site by the client independently, as agreed.

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Results for the Client

• Efficient extraction of paint fumes thanks to the ASS-Comp-2 paint booth.
• Adaptation to the workshop’s conditions with 100 mm thick sandwich panels.
• Convenient installation due to the adjustable fan stand.
• Timely delivery of fully assembled equipment with high-quality packaging.

Client Feedback

Conclusion

The project was successfully completed within the specified timeline, providing the private entrepreneur with a modern paint booth for processing automotive parts. Thanks to a well-thought-out solution and high-quality execution, TWEKO equipped the client with a modern exhaust system that not only improved painting efficiency but also avoided additional installation costs.

Modern Solution for Small Workshops from TWEKO: ASS Compact

For similar tasks, TWEKO offers the ASS Compact series paint booth. This compact model with dry filtration ensures high performance, safe working conditions, and easy integration into limited production spaces. ASS Compact is an ideal solution for small workshops, meeting the highest quality standards.

Planning to set up a painting section? Contact TWEKO — we’ll select the optimal equipment for your needs!

Request a Commercial Proposal

In June 2025, TWEKO delivered and commissioned a paint booth for a state-owned defense enterprise in Ukraine. The compact booth is equipped with exhaust ventilation and a rotary table, ensuring uniform and high-quality painting of small-scale defense products. The solution was tailored to the client’s specific needs and limited space.

About the Client

A defense equipment manufacturer specializing in small-scale defense products approached TWEKO with a need for compact painting equipment within a limited budget. TWEKO offered the КФ.000.00.00-ENERGY paint booth, ASS-Cabin-1 series, which fully met the client’s requirements. Learn how to order a paint booth for your production!

Project Objectives

The project aimed to create compact painting equipment for applying paint and coating materials to small-scale defense products within a constrained budget. The main requirements included:

• Development of a paint booth with dry filtration, dimensions 1×1×2 m.
• Equipping with an exhaust system to capture PCM vapors.
• Installation of a rotary table for convenient painting of small parts.
• Integration of a frequency converter for ventilation control.
• Rapid manufacturing and delivery of equipment, considering the facility’s specifics.

TWEKO’s Solution: Compact Paint Booth for Military Unit

TWEKO designed and manufactured a turnkey paint booth, model КФ.000.00.00-ENERGY, ASS-Cabin-1 series, for the military unit, providing a compact solution for applying paint and coating materials to small-scale products. The equipment was adapted to the client’s conditions, considering the limited budget and space. Key elements of the solution:

• Paint Booth. A 1×1×2 m (width × depth × height) booth with dry filtration, made of a metal frame covered with steel sheet and protective paint coating. Equipped with a removable filter cartridge for quick filter material replacement.
• Exhaust System. The fan is mounted on the cabinet, with air ducts vented outside through a standard outlet adapted to the client’s facility. The exhaust system ensures effective capture of PCM vapors.
• Rotary Table. Installed for convenient and rapid painting of small parts, enhancing operator efficiency.
• Frequency Converter. Added as an option for airflow regulation, mounted on an angle integrated into the booth’s structure.
• Safety and Convenience. The booth complies with standards for working with paint and coating materials, ensuring safe conditions for operators. The design is compact, adapted to limited space.

The package included project documentation, equipment passport, nameplate, and air ducts as an additional option. The booth was manufactured and delivered in the shortest possible time, meeting the client’s requirements.

Project Implementation

The request from the military unit was received in April 2025, requiring the development of a compact paint booth (1×1×2 m) with dry filtration, exhaust, and a rotary table for small-scale defense products.

Work began after analyzing the facility’s conditions and approving visualizations in the same month. Project documentation included drawings of the booth, top panel, and angle for the frequency converter.

• Manufacturing of the booth’s frame with dry filtration and rotary table.
• Integration of the exhaust system with a fan on the cabinet and air ducts vented outside.
• Installation of the frequency converter for ventilation control.
• Preparation of the equipment passport and nameplate for commissioning.

Manufacturing was completed by the end of May 2025. Installation and commissioning were finalized by June 11, 2025, after preparing the transport vehicle. The equipment was commissioned, fully meeting the client’s needs.

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Results for the Client

• The compact paint booth (1×1×2 m) ensured high-quality PCM application on small-scale products.
• The exhaust system effectively captures PCM vapors, creating safe conditions for operators.
• The rotary table simplified the painting of small parts, improving work convenience.
• The frequency converter enabled flexible ventilation control, optimizing the process.
• Rapid manufacturing and delivery within a limited budget met the client’s requirements.

Client Feedback

Conclusion

The project for the military unit, completed in June 2025, demonstrated TWEKO’s ability to create compact painting solutions for specialized needs. The ASS-Cabin-1 booth with dry filtration, exhaust, and a rotary table ensured efficiency and safety. The project’s technologies align with the serial equipment ASS-Cabin.

Paint Booth: ASS Cabin Series (ASS-Cabin-1)

The ASS-Cabin-1 paint booth from TWEKO is a compact solution for applying paint and coating materials to small-scale products, ideal for military-technical production and auto services. Equipped with dry filtration, an exhaust system with a frequency converter, and a rotary table, it ensures convenience, safety, and energy efficiency. The ASS-Cabin-1 series adapts to limited spaces and budgets, meeting the highest quality standards. TWEKO offers customized solutions for your production needs!

Looking for compact painting equipment for your production? Contact TWEKO — we’ll create the optimal solution for your business!

Request a Commercial Proposal

In November 2024, one of the Ukrainian manufacturing enterprises, already collaborating with TWEKO, submitted a new request to expand its capacities. The TWEKO team designed, manufactured, and commissioned a set of equipment — a painting chamber with dry filtration from the ASS Cabin series and a drying chamber from the KS series. Thanks to the adaptation to the site conditions and the team’s coordinated efforts, the project was completed in March 2025—several days ahead of the planned schedule—ensuring an effective upgrade of the painting section.

About the Client

The enterprise, founded in 1969, specializes in developing technologies and manufacturing custom equipment for technological production. The company operates its own testing laboratory, quality control system, and has extensive experience in creating innovative equipment. In 2022, TWEKO implemented a modernization project for this enterprise, laying the foundation for further collaboration.

Project Task

The goal of the project was to expand the client’s production section by supplying an additional set of painting equipment. Key requirements included:

• A painting chamber with dry filtration to create safe working conditions with effective extraction.
• A drying chamber with convective heating for uniform drying of coatings.
• Adaptation of the equipment to a workshop with a space of 5330 mm and gates measuring 1600×2000 mm.
• Completion of the work within a tight schedule—from January to March 2025.

Solution from TWEKO

TWEKO offered a tailored solution, including:

• Painting Chamber with Dry Filtration, Model КФ.000.00.00-ЕNERGY, ASS Cabin-2 Series. The chamber, sized 2×1×2.4 m, features an extraction zone of 2×2 m and a capacity of 8000 m³/h. A two-level filtration system (cardboard labyrinth and fiberglass) ensures air purification up to 95% (EU4 class). A protective mini-cabin limits the spread of paint particles, while the galvanized steel body (1.5-3 mm thick) holds a State Labor permit.
• Drying Chamber, Model КФ.000.00.00-ЕNERGY, KS-4 Series. The working area measures 4×2×2 m (reduced by 700 mm to fit the 5330 mm workshop), equipped with an electric convective heating system with a capacity of up to 20 kW, temperatures up to 45°C, and an air exchange rate of 3000 m³/h. The chamber features sandwich panels (50 mm thick) with basalt insulation, and the gates are shifted left for convenient installation.

The set is complemented by a PLC-based control panel, LED lighting (4×18 W), and sensors for temperature and pressure control. Adaptation included air ducts (2 pcs., 1 m each, D400 mm) for integration with the existing system.

Implementation Process

The request was received in November 2024. TWEKO updated the commercial proposal based on the previous project. Work officially began in January 2025 after agreeing on the main technical requirements. Detailed on-site measurements revealed the need to adjust the drying chamber’s length by reducing it by 700 mm to fit within the 5330 mm workshop while preserving space for maintenance. The new equipment layout plan was thoroughly developed and approved at the end of January, after which the project entered its active implementation phase. Manufacturing of sandwich panels and key components was completed by early March, enabling timely preparation for installation. The installation work, carried out by the TWEKO team by the end of March, included not only assembling the structures but also adapting the air ducts and shifting the gates for optimal placement within the workshop.

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Results for the Client

• Improved extraction and filtration thanks to the ASS Cabin-2 chamber with a capacity of 8000 m³/h.
• High-quality drying of coatings in the KS-4 chamber with uniform heat distribution.
• Efficient use of space due to the adapted equipment dimensions.
• Enhanced working conditions thanks to the automated parameter control system.

Client Feedback

Conclusion

The project was successfully completed in line with the technical specifications and within the set timeframe. TWEKO demonstrated high competence in delivering tailored equipment for expanding production capacities.

Planning to expand your production? Contact TWEKO — we will select the optimal equipment for your needs!

Request a Commercial Proposal