How to optimize the painting of large-scale structures, speed up production, and improve coating quality? Modular home manufacturer SavVATS LLC approached us with this challenge, and we delivered an effective solution—a modern paint and drying chamber tailored to their needs. Thanks to an innovative approach, the company’s production capabilities reached a new level. How exactly? We share the project details!
About the Client
SavVATS LLC is a leading Ukrainian manufacturer with over 30 years of experience, founded in 1992 as a private enterprise and operating as a limited liability company since 2003. The company specializes in producing metal rolled products, metal structures, profiled and round tubes, bent profiles, corrugated sheets, fastening systems, and modular homes. Located in Kyiv, its production facilities ensure certified product quality and provide metal processing services. SavVATS LLC is a reliable partner for construction and trading organizations, offering high-quality solutions with delivery across Ukraine. To enhance metal processing quality and accelerate modular structure production, the client required a modern spray booth.
Project Objectives
The project aimed to create conditions for high-quality painting of large-scale modular structures at SavVATS LLC while accelerating production cycles. Key requirements included:
- Design and installation of a paint and drying chamber for structures up to 12 m long and 4.5 m high.
- Ensuring uniform application of coatings in a clean air environment.
- Optimizing drying time to shorten production cycles.
- Reliability and functionality of equipment for intensive industrial use.
TWEKO’s Solution: Paint and Drying Chamber for Modular Structures
After analyzing the client’s needs, TWEKO recommended a stationary paint and drying chamber, model KF.000.00.00-ENERGY, from the IKFS-D series, which included:
- Paint and Drying Chamber. A chamber with dimensions tailored for modular structures (up to 12 m long and 4.5 m high), equipped with 4.5×4 m gates for convenient access.
- Ventilation System. An optimized airflow system with a frequency converter ensures uniform paint application and a clean air environment.
- Drying System. A high-efficiency drying system reduces coating polymerization time, boosting productivity.
- Construction. The chamber is equipped with pneumatic equipment and a sealed cabin, guaranteeing protection from external influences and high coating quality.
The package was complemented with necessary fasteners, mounting elements, and seals for reliable operation.
Project Implementation
The request from SavVATS LLC was received in June 2024, with a requirement for a mobile painting chamber. After site measurements and needs analysis, TWEKO proposed a stationary solution—a paint and drying chamber, model KF.000.00.00-ENERGY, from the IKFS-D series, adapted for modular structures up to 12 m long and 4.5 m high, with 4.5×4 m gates. Design, manufacturing, and installation were completed in December 2024, allowing the chamber to be commissioned on schedule.
Results for the Client
- High-quality application of coatings on large-scale modular structures due to optimized airflow.
- Reduced production cycles thanks to a high-efficiency drying system.
- Improved metal processing quality due to a clean air environment and sealed construction.
- Expanded production capabilities for SavVATS LLC to meet orders with stringent coating requirements.
Conclusion
The project for SavVATS LLC was successfully completed in December 2024. TWEKO demonstrated expertise in designing and installing paint and drying chambers for large-scale structures, ensuring high coating quality and optimized production processes. This collaboration exemplifies how innovative technologies help clients achieve new heights in industrial manufacturing.
Industrial Paint and Drying Chambers: IKFS Series
For industrial enterprises and manufacturers like SavVATS LLC, TWEKO offers industrial paint and drying chambers from the IKFS series, which ensure professional application and drying of coatings on large-scale structures up to 40 m long. The IKFS series includes models tailored to individual needs, with options for gas, diesel, or electric heaters and installation with or without a foundation.
An example is the AKFS Diagonal model (IKFS-D series), which uses a diagonal airflow scheme to reduce energy consumption without compromising coating quality. The chamber is installed on a flat floor without underground channels or a foundation, simplifying installation and enabling equipment relocation. IKFS chambers, like the one installed for SavVATS LLC, feature powerful ventilation, energy-efficient heating systems, and sealed cabins, ensuring perfect coatings and compliance with safety standards.Learn more about IKFS industrial chambers and AKFS Diagonal on our website!
