TWEKO designed and implemented a spray booth for Individual Entrepreneur Semenyuk (Kyiv, Ukraine) in December 2010. The booth, integrated into an existing garage, with a roof-mounted thermo-ventilation unit, ensures high-quality application and drying of coatings for automotive repair work.

About the Client

Individual Entrepreneur Semenyuk operates in the automotive repair sector within the «Bereznyaky-2» garage cooperative (Kyiv, Bereznyakivska St., 25). To perform professional vehicle painting, the client required a compact spray booth integrated into an existing garage with limited space. TWEKO offers customized solutions for automotive repair shops — find out how to purchase a spray booth for your business!

Project Objectives

The goal of the project was to create a spray booth for automotive repair work by integrating it into an existing garage. The main requirements included:

• Design of a spray booth with internal dimensions of 7×4×2.7 m, adapted to the garage space.
• Placement of the thermo-ventilation unit on the roof to save internal space.
• Ensuring a stable microclimate for high-quality coating application and drying.
• Effective removal of paint mist using a filtration system.
• Integration of exhaust air ducts into the garage’s concrete foundation.

TWEKO’s Solution: Spray Booth in a Garage

TWEKO developed a customized spray booth integrated into the existing garage. The booth, with internal dimensions of 7×4×2.7 m, uses the garage as its cabin, with the thermo-ventilation unit placed on the roof. Key components of the solution:

• Booth Construction. The garage was adapted as the booth’s cabin with internal dimensions of 7×4×2.7 m. Walls were reinforced with insulation panels to protect against external factors and maintain a stable microclimate. The concrete foundation was equipped with built-in exhaust air ducts for effective paint mist removal.
• Thermo-Ventilation Unit. Located on the roof, it includes supply and exhaust ventilation with a diesel burner for heating air up to 60°C. A vortex heat exchanger optimizes energy consumption, ensuring stable temperature for coating drying.
• Filtration System. Two-stage filtration with activated carbon and ceiling filters ensures air purity in the working area, meeting automotive industry standards.
• Lighting. The booth is equipped with fluorescent lights for high-quality illumination of the working area.
• Control System. The control panel with automation regulates temperature, ventilation, and air recirculation via dampers, ensuring precise microclimate control.

The set was complemented by ceiling filter frames with mounting elements and filter material for uninterrupted operation. TWEKO delivered the project as a turnkey solution, including garage adaptation, installation of ventilation ducts, and equipment setup.

Implementation Process

The request from Individual Entrepreneur Semenyuk was received in August 2010. TWEKO conducted an analysis of the garage, considering space constraints and the need to place the thermo-ventilation unit on the roof.

After site measurements, a project for a spray booth was developed, tailored to automotive repair needs. The project involved using the garage as the cabin, integrating air ducts into the concrete foundation, and placing units on the roof.

• Garage adaptation: reinforcing walls with insulation panels and integrating exhaust air ducts into the concrete foundation.
• Installation of the thermo-ventilation unit on the roof with a diesel burner and vortex heat exchanger.
• Integration of a two-stage filtration system with activated carbon.
• Equipping the booth with lighting.

TWEKO provided a complete set of project documentation, including drawings for garage modification and equipment installation. Component manufacturing took place from September to November 2010. Installation and commissioning were completed in December 2010, ensuring the booth’s operation on schedule.

Results for the Client

• Stable microclimate in the booth, ensuring high-quality coating application and drying for automotive repair work.
• Effective paint mist removal due to two-stage filtration with activated carbon.
• Space optimization due to the roof-mounted thermo-ventilation unit.
• Comfortable and safe working conditions due to high-quality lighting.
• Reliable integration of the booth into the garage with minimal modifications.

Client Feedback

Conclusion

The project for Individual Entrepreneur Semenyuk, implemented in December 2010, demonstrated TWEKO’s expertise in developing spray booths for automotive repair shops. The booth, integrated into the garage, ensures high coating quality, safety, and efficiency.

Industrial Spray Booths: IKFS Series for Automotive Repair

The IKFS and IKFS Diagonal series are modern solutions for automotive repair shops and industrial enterprises requiring high-quality coating application. The IKFS series is suitable for processing large-scale items like heavy vehicles or military equipment, while AKFS-D is ideal for automotive repair work in compact spaces like garages. Both series provide a stable microclimate, energy efficiency via a vortex heat exchanger, two-stage filtration with activated carbon, and an automatic fire suppression system. TWEKO adapts booths to clients’ individual needs, including non-standard spaces and configurations.

Looking for a professional spray booth for your automotive repair shop? Contact TWEKO — we will create a customized solution for your business!

Request a Commercial Offer

In 2010, TWEKO successfully completed a project for the supply and installation of a painting and drying complex for aviation equipment for the State Enterprise “Plant 410 Civil Aviation” — one of Ukraine’s leading enterprises in the field of repair and maintenance of aviation equipment. Since January 2010, the complex has been operating seamlessly, ensuring high-quality processing of aviation components. For over eight years, the equipment has demonstrated reliability, efficiency, and compliance with the stringent requirements of the aviation industry.

In 2009, the State Enterprise “Plant 410 Civil Aviation” approached TWEKO with the task of developing a painting and drying complex tailored to the specifics of aviation production. One of the key requirements was the use of a maximum number of Ukrainian-made components to ensure the availability of spare parts and reduce operational costs.

Implementation and Operation

The complex was commissioned in January 2010. Over eight years of operation, the equipment has proven reliable, performing all designated functions without significant failures. During this period, only scheduled maintenance (replacement of filters, drive belts) and minor repairs to heat exchangers and ventilation units were carried out.

The complex consists of two main modules:

• An open-type painting station with a working area of 3500 × 2500 × 2350 mm, equipped with a dry filtration system for effective air purification during painting.
• A sealed drying chamber with dimensions of 5000 × 3500 × 2500 mm, ensuring stable and uniform drying of coatings.

Both units are equipped with electric air heaters, guaranteeing precise temperature control and meeting the high standards of the aviation industry.

This project is an example of an effective combination of local production, technological reliability, and a deep understanding of the client’s needs.

TWEKO fulfills all contractual obligations, including regular maintenance, promptly and without delays, ensuring the uninterrupted operation of the complex.

Advantages

1. High-quality component processing due to precise adherence to technical requirements.
2. Durability and reliability of equipment under intensive operation.
3. Cost savings on maintenance through the use of domestically produced components.
4. Prompt support and fulfillment of contractual obligations.

The State Enterprise “Plant 410 Civil Aviation” highly values our work and recommends “Techservice VEKO and Partner GmbH” as a responsible and reliable partner.

Conclusion

The project, implemented in 2010 for the State Enterprise “Plant 410 Civil Aviation,” serves as a vivid example of TWEKO’s ability to design and manufacture specialized equipment for aircraft manufacturing and aviation component processing. We value the trust of one of Ukraine’s leading aviation industry enterprises and confidently offer effective solutions to other manufacturers.

The feedback received is a testament to our commitment to quality, reliability, and professionalism in every project. Collaboration with the State Enterprise “Plant 410 Civil Aviation” is not only a significant milestone in the company’s development but also a motivation for further improving our equipment to meet client needs and modern production requirements.

TWEKO’s solutions are industrial painting complexes that meet the requirements for painting aviation components with precise temperature control.

A spray booth on a flat floor. The flat-floor booth option is distinguished by its ease of installation in any type of premises and minimization of capital investment – it does not require preparatory construction work. Air exhaust from the spray booth is carried out using exhaust ventilation ducts located along the lower part of the booth’s side walls. The ventilation duct is equipped with a two-level filtration system:
First level – easily removable cardboard labyrinth filters;
Second level – fibrous Paint Stop filters.
Thanks to this filtration system, the lifespan of the filters is increased by at least four times compared to standard designs. The flat-floor KFS installation option is implemented in a series of booths designed for auto repair shops – AKFS-FlatFloor.

Advantages of a Flat-Floor Booth

• Easy installation on a flat floor in any type of premises.
• No additional costs and minimized capital investment.
• Mobility – easy relocation of the booth if needed.
• Two-level filtration system.
• Unobstructed delivery of items to the working area (the KFS floor and the workshop floor are at the same level).
• Diagonal airflow direction within the booth.
• Concrete floor accumulates more paint contamination than grilles.
• Increased cost of manufacturing and designing the KFS structure.

If you are interested in a spray booth, give us a call! Our specialists will explain the advantages and differences between various booth options. They will help you select the exact configuration that suits your tasks, premises, and the type of technology used. We design booths taking into account the specifics of your premises and other nuances.

Spray booth on a flat floor

Paint booth for cars with an internal size of 7x4x4.7 m, on a flat floor with its own, side air discharge channels, air heating – electricity.

TWEKO designed and implemented an outdoor spray booth for SE «Ukroboronservis» (Kyiv, Ukraine) in July 2009. The booth, intended for applying and drying coatings on military-technical products, was installed in an open space and equipped with a unique transportation system and a winter operation mode.

About the Client

State Enterprise «Ukroboronservis», located in Kyiv, specializes in the production, repair, and maintenance of military equipment and armaments. The enterprise plays a key role in ensuring Ukraine’s defense capabilities, adhering to high standards of quality and safety. To achieve high-quality coating application on large-scale products, the enterprise required a spray booth designed for outdoor operation. TWEKO offers customized solutions for the military-industrial complex. Find out how to purchase a spray booth for your production!

Project Objectives

The goal of the project was to create an outdoor spray booth for applying and drying coatings on military-technical products in open-air conditions. The main requirements included:

• Design of a spray booth with internal dimensions of 9×4.5×3.5 m, suitable for outdoor operation.
• Ensuring a stable microclimate under various weather conditions, including winter periods.
• Effective removal of paint mist using a filtration system.
• Integration of a non-standard transportation system for rotating products in front of the door opening.
• Ensuring operator safety and structural reliability in open-space conditions.

TWEKO’s Solution: Outdoor Spray Booth

TWEKO developed a customized outdoor spray booth, delivered as a turnkey solution. The booth, with internal dimensions of 9×4.5×3.5 m, was designed as an autonomous structure with a gable roof. Key components of the solution:

• Booth Construction. The cabin is made of durable steel panels with enhanced insulation, ensuring resistance to rain, wind, and temperature fluctuations. The gable roof with a drainage system protects the working area from precipitation. The door assembly with an upper sliding roller optimizes access to the booth, considering the limited door opening size.
• Thermo-Ventilation Unit. Located on the side of the booth, it includes supply and exhaust ventilation with a diesel burner for heating air up to 60°C. A vortex heat exchanger ensures energy efficiency, and the winter operation mode enables seamless transitions between seasons with automatic diesel fuel supply in cold weather.
• Transportation System. A non-standard transportation system allows for rotating the product in front of the door opening, ensuring its passage into the booth’s limited dimensions. This solution optimizes the logistics of handling large-scale products.
• Filtration System. Two-stage filtration with activated carbon and ceiling filters ensures air purity and compliance with environmental standards of the military-technical industry.
• Control System. The control panel with automation regulates temperature, ventilation, and air recirculation, adapting the booth for year-round operation.

The set was complemented by ceiling filter frames with mounting elements and filter material for uninterrupted operation. TWEKO delivered the project as a turnkey solution, including design, construction work, booth manufacturing, and transportation system.

Implementation Process

The request from SE «Ukroboronservis» was received in January 2009. TWEKO conducted an analysis of open-space conditions, considering climatic factors (temperature fluctuations, precipitation, wind) and requirements for processing military-technical products.

After site measurements, a project for an outdoor spray booth was developed, adapted for year-round operation. The project included an autonomous structure with a gable roof, a non-standard transportation system, and a winter operation mode.

• Manufacturing of the steel booth structure with a gable roof and a door assembly with an upper sliding roller.
• Installation of supply and exhaust ventilation with a diesel burner and winter mode for year-round operation.
• Integration of a non-standard transportation system for rotating products in front of the door opening.
• Equipping the booth with two-stage filtration and lighting.

TWEKO provided a complete set of project documentation, including drawings for the foundation, booth structure, and transportation system. Component manufacturing took place from February to June 2009. Installation and commissioning were completed in July 2009, ensuring the booth’s operation on schedule. The booth has been operating reliably for over 12 years.

Results for the Client

• Stable microclimate in the booth under any weather conditions due to the winter mode and diesel burner.
• Effective paint mist removal with two-stage filtration using activated carbon.
• Optimized logistics due to the non-standard transportation system with product rotation.
• Comfortable and safe working conditions due to explosion-proof lighting and a fire suppression system.
• Reliable structure adapted for year-round outdoor operation, with protection from precipitation and wind.

Client Feedback

Conclusion

The project for SE «Ukroboronservis», implemented in July 2009, demonstrated TWEKO’s expertise in developing outdoor spray booth systems for the military-technical industry. The booth, adapted for open-space operation, ensures high coating quality, safety, and production efficiency.

Outdoor Spray Booths for Defense Equipment

The booth developed for SE «Ukroboronservis» is an example of a customized solution based on the IKFS series — industrial spray booths for large-scale products. These systems create a stable microclimate necessary for applying coatings on military equipment, railway wagons, or freight structures. The system includes energy-efficient supply and exhaust ventilation, two-stage filtration with activated carbon, a vortex heat exchanger, and automatic fire safety — all ensuring high coating quality, uninterrupted operation, and low operating costs. The solution implemented for «Ukroboronservis» proves that TWEKO’s booths perform effectively even in challenging open-space conditions, including winter mode.

Looking for a professional outdoor spray booth for military-technical products? Contact TWEKO — we will create a customized solution for your enterprise!

Request a Commercial Offer

The painting complex consists of a painting and drying chamber with dimensions of 7x4x2.7 m. A painting station with a hydro-screen, dimensions of a working area of 5x4x2.4 m, air heating – electricity.

Painting chamber for cars with an internal size of 7x4x4.7 m, on a foundation with built-in air exhaust channels. The height of the room is 2900 mm, and the overall height of the chamber is 2780 mm, the air supply to the chamber is organized through side channels slanted at an angle of 45 degrees. Air heating – electricity.

Painting chamber for the use of water-soluble paints in car painting, this chamber is characterized by an increased volume of air exchange to enable the use of water-soluble paints. The chamber is located indoors, on a foundation with built-in air channels, internal size – 7x4x4.7 m, air heating – diesel.

In late 2007, Dnipro Furniture Plant PJSC (DМК), located in Dnipro, approached TWEKO with a request to create a paint and drying booth for applying and drying paint coatings on furniture products. The TWEKO team designed, manufactured, and commissioned a booth model KP 05-5100 (serial no. 31) with diesel heating and vertical airflow. The project was completed in November 2008, ensuring high-quality painting and resource efficiency.

About the Client

Dnipro Furniture Plant PJSC (DМК) is an enterprise with over a century of history, tracing its origins to the early 20th century. Founded in 1902 as a small furniture workshop, the plant evolved from a craft operation to one of Ukraine’s leading furniture manufacturers. During the Soviet era, the enterprise underwent significant modernization and specialized in producing cabinet furniture for residential and public spaces.

Today, located in Dnipro, the plant produces cabinet and upholstered furniture for domestic and commercial use under the well-known KARTISSA brand. Its products are recognized for their classic design, high-quality materials, and the use of modern production technologies.In 2008, TWEKO became a partner in the plant’s painting section modernization project. Through this collaboration, advanced paint coating application technologies were implemented, ensuring consistently high product quality and improving production process efficiency.

Project Objectives

The project aimed to create optimal conditions for applying and drying paint coatings on furniture products at Dnipro Furniture Plant PJSC. Key requirements included:

• A paint and drying booth with vertical airflow for effective removal of paint fumes.
• A diesel heating system to maintain stable painting (18–25°C) and drying (50–70°C) temperatures.
• Adaptation of the equipment to the workshop conditions on the third floor with air exhaust through channels in the foundation base.
• Completion of the project within a tight timeline—by November 2008.

TWEKO’s Solution

TWEKO provided a customized solution that included:

• Paint and Drying Booth, Model KP 05-5100 (serial no. 31). The booth consists of two cabins: a painting cabin (5,090×4,000×2,500 mm) and a drying cabin (5,090×3,725×2,200 mm), constructed from 50 mm sandwich panels with fire-resistant filler and galvanized coating. It is equipped with a diesel heat generator for air heating (18–25°C for painting, 50–70°C for drying) and centrifugal fans with high efficiency (air exchange rate up to 200 times/hour). Lighting is provided by two rows of sealed fluorescent fixtures (4×40 W in the painting cabin, 2×40 W in the drying cabin). The filtration system includes ceiling and floor filters, as well as preliminary pocket-type filters. Air is exhausted through channels in the concrete foundation. A control panel with automation ensures monitoring of pressure, temperature, and operating modes.

Additionally, a transition with sealed gates was installed for moving products between cabins, along with metal frame platforms for placement on the third floor.

Project Implementation

Upon receiving the request from DМК, the TWEKO team promptly developed a technical solution, considering the client’s requirements and the specifics of equipment placement on the third floor of the workshop. A paint and drying booth model KP 05-5100 was proposed, with internal dimensions of the painting cabin at 5,090×4,000×2,500 mm and the drying cabin at 5,090×3,725×2,200 mm, optimized for applying paint coatings on furniture products.

Equipment manufacturing accounted for complex installation conditions: integration of air ducts into the concrete foundation for efficient exhaust of used air, ensuring an air exchange rate of up to 200 times per hour, and using 50 mm sandwich panels with galvanized coating.Installation and commissioning were carried out after the client completed foundation work and utility connections, adhering strictly to safety standards. During testing, TWEKO specialists identified opportunities for efficiency improvements. A 7.5 kW supply fan was installed, an additional row of floor grilles with filters was added (total filter material area of 22 m²), and the exhaust system was upgraded for optimal airflow distribution.At the client’s request, side exhaust filter frames were added to better capture paint particles, positively impacting coating quality. All work was performed with minimal disruption to the production process, demonstrating TWEKO’s flexibility and professionalism.The booth was successfully commissioned, and the implemented upgrades ensured consistently high painting and drying quality for furniture products, enhancing the plant’s productivity and efficiency.

Results for the Client

• Efficient application and drying of paint coatings due to the booth’s vertical airflow (up to 200 air exchanges/hour).
• Stable painting (18–25°C) and drying (50–70°C) temperatures thanks to the diesel heat generator.
• High safety with automated control and a shutdown system when doors are opened.
• Production optimization through quick filter replacement and sealed sandwich panels.

Client Feedback

Conclusion

The project was successfully completed in November 2008, with additional upgrades by May 2009, providing Dnipro Furniture Plant PJSC with a modern paint and drying booth for furniture production. TWEKO demonstrated its ability to create efficient solutions for industrial needs.

Planning to modernize your furniture production painting section? Choose TWEKO—we’ll implement advanced technologies to enhance your production quality and speed.

Request a Commercial Proposal

Paint station consisting of a supply ventilation group and a fume hood with a water curtain, electric heating of the air. A fume hood is built into the floor, the intake bath grilles are on the same level as the floor.

A freestanding, open-air painting and drying chamber, internal size 5x3x3.4 m, on a prepared concrete base with built-in air exhaust channels, air heating – diesel burner.

In December 2016, TWEKO installed a used paint booth for the State Enterprise “Supreme Court of Ukraine Motor Depot” in Kyiv. The booth, with internal dimensions of 7×4×2.7 m, mounted on a concrete base with integrated air ducts, ensures high-quality bodywork and application of coatings on the depot’s vehicles.

About the Client

The State Enterprise “Supreme Court of Ukraine Motor Depot” is a state-owned entity based in Kyiv, responsible for the transportation services of the Supreme Court of Ukraine. The enterprise handles maintenance, repair, and upkeep of the official vehicle fleet, including bodywork and painting. High standards of quality and reliability require professional equipment to ensure the aesthetic appearance and durability of coatings. If you are looking for where to buy a paint booth, TWEKO offers proven solutions for auto services, municipal, and state enterprises.

Project Objectives

The project aimed to create conditions for performing bodywork and painting of vehicles in the fleet of the State Enterprise “Supreme Court of Ukraine Motor Depot”. Key requirements included:

• Installation of a used paint booth with optimal dimensions for working with passenger vehicles.
• Ensuring high-quality application of coatings in a clean air environment.
• Use of a concrete base with integrated air ducts for effective ventilation.
• Reliability and cost-efficiency of equipment for long-term operation.

TWEKO’s Solution: Paint Booth for Supreme Court Vehicles

TWEKO provided and installed a used paint booth, which included:

• Paint Booth. The booth, with internal dimensions of 7×4×2.7 m, mounted on a concrete base with integrated air ducts, provides sufficient space for painting passenger vehicles.
• Ventilation System. Integrated air ducts and an exhaust system efficiently remove paint mist, maintaining a clean working environment and comfortable conditions for operators.
• Construction. The used booth was restored to full operational condition, with a sealed cabin and reliable seals, ensuring protection from external influences and high-quality coating application.

The set is complemented by necessary fasteners, mounting elements, and seals to ensure reliable operation.

Project Implementation

The request from the State Enterprise “Supreme Court of Ukraine Motor Depot” was received in 2016. TWEKO prepared a commercial proposal, taking into account the requirements for coating quality and the specifics of the vehicle fleet. After site measurements, the installation of a used paint booth with internal dimensions of 7×4×2.7 m was proposed. Restoration and installation of the booth were completed in December 2016. Equipment setup was performed on time, allowing the booth to be commissioned as scheduled.

Results for the Client

• High-quality bodywork due to a clean air environment in the booth.
• Efficient removal of paint mist through integrated air ducts and ventilation system.
• Cost-efficiency achieved by using a restored used booth.
• Reliable working conditions for operators due to the sealed construction and exhaust system.

Client Feedback

Conclusion

The project for the State Enterprise “Supreme Court of Ukraine Motor Depot” was successfully completed in December 2016. TWEKO demonstrated expertise in supplying and installing used paint booths tailored to the needs of vehicle fleets, ensuring high-quality coating application and cost-efficiency.

Paint and Drying Booths for Vehicles: AKFS Series

For auto services, vehicle fleets, and industrial enterprises, TWEKO offers paint and drying booths of the AKFS series: Standart and FlatFloor, ensuring professional coating application and drying.

The AKFS Standart series is equipped with a metal foundation and ventilation grilles that efficiently remove paint mist, guaranteeing high-quality painting and productivity for bodywork. The booth includes a powerful ventilation system and an energy-efficient heat exchanger for rapid drying of coatings.

The AKFS FlatFloor series features a flat floor, simplifying vehicle entry, saving space, and easing maintenance, making it ideal for compact auto services. The design ensures a sealed environment and clean air for high-quality coating application.

Both series are equipped with modern filtration systems, energy-efficient heaters, and sealed cabins, providing perfect coatings and comfortable working conditions in line with safety standards. These solutions optimize the painting process, enhancing efficiency and durability of results.

Learn more about AKFS Standart and AKFS FlatFloor on our website!

Looking for a professional paint booth for your vehicle fleet? Contact TWEKO — we will create equipment for your service!

Request a Commercial Proposal