The TWEKO RCC Rotary Chain Conveyor is an automated conveying system designed for the continuous movement of workpieces through painting, drying and other process zones as part of modern production lines.
Thanks to the integrated rotation mechanism, workpieces rotate while moving along the conveyor, ensuring uniform coating application to all surfaces without the need for manual turning or repeated processing.
Applications and Automation
The system is designed to automate painting processes and improve the efficiency of serial production of:
- Metal products and steel structures;
- Machine-building components;
- Agricultural machinery and industrial equipment.
The conveyor operates at a stable, adjustable speed, creating a continuous and controlled flow of workpieces through the process zones. This helps standardise the production process, minimise the influence of the human factor and ensure predictable quality of finished products.
Economic Benefits and Advantages
- Material savings: reduction in coating material consumption by up to 30%.
- High productivity: increase in painting line throughput by 2–3 times.
- Consistent quality: workpiece rotation provides maximum surface coverage in a single pass, helping to minimise coating defects.
- Reduced labour requirements: lower dependence on personnel changes and operator skill levels.
Design Features and Configuration
The RCC system is individually designed according to the dimensions of the workpieces and the layout of the production area. It includes:
- Load-bearing conveyor frame and drive module;
- Drive chain and chain tensioning system;
- Workpiece rotation mechanism;
- Wear-resistant polymer guides;
- PLC-based automation system with position sensors.
Process Integration
The RCC conveyor can be synchronised with advanced painting equipment, including:
- Lesta robotic painting systems;
- Automatic spray guns;
- SAMES KREMLIN Airmix® coating application systems.
Synchronisation between the conveying system and spray equipment ensures stable material delivery, uniform coating application and highly repeatable results.
TWEKO provides a complete project cycle, including design, manufacture, installation and integration of conveyor systems according to individual customer requirements — either as a standalone module or as part of a complete automated production line.
Have a non-standard application? Tell us about your production area, and we will select the optimal conveyor and painting system configuration.
Standard Configuration of the RCC Conveyor
| Component | Description | Quantity |
|---|---|---|
| Conveyor Frame | Load-bearing welded structure adaptable to the production area | 1 set |
| Drive Module | Electric motor, gearbox and transmission mechanism | 1 set |
| Drive Chain | Industrial roller chain for workpiece transportation | 1 set |
| Rotary Unit | Mechanism for rotating workpieces during conveyor movement | 1 set |
| Workpiece Fixtures | Fixtures and securing elements for workpieces | 1 set |
| Guide Systems | Polymer guides designed to reduce noise and wear | 1 set |
| Chain Tensioning System | Assembly for maintaining stable operation of the conveying system | 1 set |
| Control Cabinet | PLC controller, automation and power components | 1 pc. |
| Position Sensors | Monitoring of workpiece movement and positioning | 1 set |
| Electrical Installation Kit | Cables, terminals and required connection components | 1 set |
| Technical Documentation | Equipment passport, operating manual and documentation package | 1 set |
* The scope of supply may vary depending on the conveyor configuration, workpiece type and customer’s technical requirements.
Technical Specifications of the RCC Rotary Chain Conveyor
Standard configuration*
| Parameter | Value |
|---|---|
| Design | |
| Conveyor Type | Floor-mounted chain conveyor with workpiece rotation |
| Load-Bearing Structure | Welded steel frame |
| Conveying Mechanism | Roller chain drive |
| Drive | Electric motor with gearbox |
| Workpiece Rotation | Yes |
| Guides | Wear-resistant polymer guides |
| Chain Tensioning System | Yes |
| Workpiece Fixtures | Custom-designed for the workpiece |
| Installation Type | On a level industrial floor |
| Automation | |
| Control System | PLC controller |
| Speed Control | Variable-frequency control |
| Workpiece Position Sensors | Yes |
| Equipment Synchronisation | Yes |
| Robot Integration | Lesta and other robotic systems |
| Integration with Painting Systems | SAMES KREMLIN Airmix®, automatic spray guns and other coating application systems |
| Connection to Monitoring Systems | Optional |
| Applications | |
| Production Type | Serial and mass production |
| Workpiece Type | Metal products, components and structures |
| Industries | Mechanical engineering, metal structures, agricultural machinery, equipment manufacturing |
| Line Layout | Custom-designed for each project |
* The RCC conveyor is individually designed according to workpiece characteristics, required production capacity and production area configuration. Final technical parameters are determined during the project design stage.
How to pay
- Cash (when delivered from stores)
- Non-cash payment (for customers)
- Online payment through LiqPau (Privat24/Visa/MasterCard)
Delivery methods:
- Nova Poshta
- Self-pickup
- Transport company
- Delivery
- Intime