The project for the reconstruction and re-equipment of the painting section at Lozova Forging-Mechanical Plant (LKMZ) in Lozova (Kharkiv Oblast) involved a comprehensive modernization of the painting process.
Start of Collaboration
The primary goal of the project for Lozova Forging-Mechanical Plant (LKMZ) was to modernize and optimize the painting process for metal products at the facility. As part of the collaboration with Techservice VEKO and Partner GmbH LLC, initiated following request No. 167 dated September 8, 2016, a new technological line was introduced, processes were automated, and equipment was upgraded.
Project Components
The project included the installation of modern equipment for product preparation, painting, and drying, enhancing production efficiency:
- Abrasive Blasting Chamber (KASO): Used to remove contaminants from product surfaces. The KASO abrasive blasting chamber is a versatile piece of equipment for cleaning products of varying complexity. Its modular design allows adaptation to production needs. An automated process control system ensures high-quality processing and consistent results. The integrated air purification and waste disposal system minimizes environmental impact. For operator safety, the chamber is equipped with an emergency shutdown system and personal protective equipment.
- Conveyor Line: Ensures continuous movement of products through all stages of the painting process.
- Coating Application and Drying Chambers: Designed to provide optimal conditions for painting and drying products. The TWEKO painting and drying complex is an integrated system for applying and drying coatings on various products. It creates an ideal microclimate for achieving high coating quality and maximum production efficiency.
- Ventilation System: Facilitates the removal of harmful substances and maintains the required microclimate.
- Lighting System: Provides adequate illumination for workstations.
- Quality Control System: Enables monitoring of quality at all stages of the process.
Advantages
- Automation: The introduction of a conveyor line and quality control system increased production efficiency.
- Quality: The painting and drying complex ensures ideal conditions for coating application.
- Environmental Friendliness: The waste disposal system in the KASO minimizes environmental impact.
- Safety: The abrasive blasting chamber is equipped with operator protection systems.
Client Feedback
Lozova Forging-Mechanical Plant (LKMZ) expressed satisfaction with the collaboration with TWEKO, confirming the quality of the work performed:
Conclusion
The modernization project for the painting section at Lozova Forging-Mechanical Plant (LKMZ), completed by September 2016, significantly improved the efficiency and quality of the preparation and painting process for metal products. TWEKO demonstrated its ability to create modern painting and drying chambers for industrial production and efficient abrasive blasting chambers customized to meet the specific needs of our clients. With a flexible approach and experience in delivering complex projects, we are ready to offer solutions that precisely meet your production requirements.
If you are planning to modernize your production and seeking reliable equipment for painting metal products or surface preparation, contact TWEKO. We guarantee a professional approach, innovative solutions, and high quality.