Implementation of a Paint Shop Area for a Furniture Manufacturer — ATMA SKY LLC

TWEKO implemented a project for the installation of an open-type paint booth of the FPS series with a dry filtration system for coating application using pneumatic spraying.

The solution includes a supply and exhaust ventilation system with a capacity of up to 8,000 m³/h, an overhead air supply plenum, and an exhaust filter wall designed to capture and localize paint aerosols. The working area dimensions are 4000×2490×2500 mm (W×D×H), with an overall structure height of approximately 2940 mm. The layout предусматривает размещение приточной установки вне рабочей зоны и подключение через систему воздуховодов. The system ensures stable painting conditions and effective control of airborne contaminants within the working area.

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The primary objective of the project was to establish a modern paint shop area equipped with efficient systems to ensure consistent coating quality and a stable production process.

To achieve this objective, TWEKO defined the following key requirements:

• Set up a painting area without installing a fully enclosed spray booth, based on an open-type FPS-4 paint booth;
• Ensure effective capture and containment of paint aerosols within the working zone;
• Implement a supply and exhaust ventilation system with a capacity of up to 8,000 m³/h;
• Provide multi-stage dry air filtration (coarse and fine filtration stages);
• Deliver filtered air through an overhead plenum system;
• Ensure efficient removal of contaminated air via an exhaust filter wall;
• Provide safe working conditions in accordance with ventilation and equipment operation standards.

The FPS-4 open-type paint booth solution enables the organization of a dedicated painting area without constructing a sealed booth and can be easily integrated into existing production facilities.

Filtered air is supplied through an overhead plenum, creating a directed airflow within the painting zone. Contaminated air is captured by the exhaust filter wall and discharged through a duct system using a centrifugal fan.

The FPS-4 system incorporates a multi-stage dry filtration system, including pre-filters, fine filters, and specialized media for capturing paint aerosols. This configuration ensures effective containment of contaminants within the working area and significantly reduces their spread throughout the production facility.

The equipment layout is designed with space constraints in mind and provides convenient access for maintenance of key components, including filtration units, ventilation equipment, and the control system.

As a result of implementing the FPS-4 open-type paint booth with dry filtration, the customer obtained a modern, efficient, and safe painting area that meets current technological and environmental requirements.

If your company is looking for efficient painting solutions, contact us — we will develop a system tailored to your production needs.

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