TWEKO designed and installed a spray booth with a sliding roof for Avtoshtamp Factory LLC in Oleksandriia, Kirovohrad Oblast, in May 2013. The booth, measuring 14×5×5 m, with a pneumatic sliding roof and two-stage filtration, ensures high-quality painting of agricultural machinery with crane loading capability on a limited budget.
About the Client
Avtoshtamp Factory LLC is a leading manufacturer of spare parts and components for agricultural machinery, located in Oleksandriia, Kirovohrad Oblast. Established in 1977, the company has operated as an LLC since 2005, specializing in the production of RS series headers for Ukrainian and imported combines, as well as transport carts under the StrongHarvester brand. Its products are certified to DSTU ISO 9001:2015 and have passed tests at the UkrNDIPVT named after L. Pohorilyi and the Ukrainian Scientific and Industrial Center for Standardization, Metrology, and Certification. The factory exports to Ukraine, Moldova, Bulgaria, Romania, and other countries. It employs over 50 specialists, with production facilities covering 1,000 m² and three production lines. If you are looking to buy a spray booth, TWEKO offers cost-effective and reliable solutions for agricultural machinery production.
Project Objective
The project aimed to create a spray booth for applying paint coatings to agricultural machinery produced by the company, under a limited budget and utilizing an existing crane. Key requirements included:
- Development of a spray booth for agricultural machinery with crane loading capability.
- Effective removal of paint mist using two-stage filtration.
- Ensuring comfortable working conditions with clean air and high-quality lighting.
- Installation of the booth on an unprepared foundation with autonomous exhaust ducts within a limited budget.
TWEKO’s Solution: Spray Booth with Sliding Roof
TWEKO developed a custom spray booth with a sliding roof, which included:
- Painting Zone. The booth, sized 14×5×5 m (internal zone 11,990×4,800×3,000 mm), is equipped with two exhaust cabinets (2,350×650×1,500 mm) on both sides, featuring two-stage filtration: a cardboard labyrinth filter and a synthetic fiberglass filter for effective air purification.
- Sliding Roof. A pneumatic sliding roof (section 8,000×2,000 mm) enables loading of large components using the existing crane. The front of the booth is enclosed with a transparent tarpaulin curtain in two parts, which slides with the roof or manually for larger items.
- Exhaust and Supply System. A thermoventilation cabinet at the rear supplies cleaned and heated air through a heat exchanger to insulated supply ducts lined with sandwich panels. Exhaust ventilation units are mounted at the ends of the exhaust cabinets.
- Lighting. Two rows of double-lamp fluorescent lights (IP-54, 20 units total) on both sides provide high-quality illumination of the work area.
- Structure. The space between the exhaust cabinets and supply ducts is lined with bent panels with white polymer coating. The booth is mounted on 12 supports made by the client per TWEKO’s drawings (ASH-KF.01.90.000 SB).
Project Implementation
The request from Avtoshtamp Factory LLC was received in early 2013. TWEKO prepared a commercial proposal, considering the requirements for painting large agricultural machinery parts, the limited budget, and the use of an existing crane in the workshop. After measuring the site, a spray booth with a sliding roof was designed. Component manufacturing (booth, exhaust cabinets, ventilation system, sliding roof) was completed in May 2013. Installation and setup were performed on schedule, allowing the booth to be commissioned as planned.
Results for the Client
- Effective paint mist removal due to two-stage filtration (cardboard and fiberglass filters).
- Convenient loading of large parts using the pneumatic sliding roof and existing crane.
- Comfortable working conditions due to high-quality lighting and a powerful exhaust system.
- Cost-effective and reliable booth installed on an unprepared foundation with autonomous exhaust ducts.
Client Feedback
Production Manager, Avtoshtamp Factory LLC
Conclusion
The project for Avtoshtamp Factory LLC was successfully completed in 2013. TWEKO demonstrated expertise in developing spray booths for agricultural machinery, tailored for large parts on a limited budget, ensuring high-quality coatings and production efficiency.
Exhaust Cabinet with Dry Filtration: ASS Compact Series
For similar tasks, TWEKO offers the ASS Compact dry filtration exhaust cabinet. This model is ideal for paint shops in agricultural machinery production, providing effective paint mist removal through a two-stage filtration system (cardboard and fiberglass filters). Its compact design, powerful exhaust, and easy installation make it a cost-effective solution for workshops with limited budgets. The cabinet ensures a clean air environment and comfortable conditions for operators, enhancing coating quality. Learn more about the dry filtration exhaust cabinet on our website!
